B737-Cold_Soak_Fuel_Frost
<P>B737-Cold_Soak_Fuel_Frost</P><P> </P>
<P>**** Hidden Message *****</P> 737.1<BR>Cold Soaked Fuel Frost<BR>Terry Sheehan<BR>737NG Procedures Manager<BR>Boeing Commercial Airplanes<BR>May 2004<BR>The Boeing Company 737.2<BR>Background<BR>• Cold Soak Fuel Frost (CSFF) continues to be a<BR>concern for many 737NG operators<BR>– High frequency of occurrence<BR>– High recurring cost to detect and remove CSFF<BR>– High frequency of occurrence at stations that<BR>do not have deicing equipment<BR>– Negative impact on the value of fuel tankering<BR>The Boeing Company 737.3<BR>Background<BR>• System solutions are not viable<BR>– Studies of many concepts in progress for four<BR>years<BR>– No viable business case for any technically<BR>feasible concept<BR>The Boeing Company 737.4<BR>Background<BR>• AFM requires use of all center tank fuel prior to<BR>the use of main tank fuel<BR>• AD 2002-19-52 and AD 2002-24-51 provide relief<BR>from the AFM limitation to eliminate dry running<BR>of center tank fuel pumps<BR>– Unintentional benefit - reduced exposure to<BR>CSFF<BR>• Several operators have devised fuel usage<BR>procedures based on the AD to prevent<BR>exposure to CSFF<BR>– AD procedures will be eliminated with<BR>termination of the AD<BR>The Boeing Company 737.5<BR>Typiicall CSFF Formattiion<BR>The Boeing Company 737.6<BR>Regullattory Requiirementtss<BR>• CSFF removal is an FAA regulatory requirement<BR>(14 CFR 121.629(b))<BR>– “No person may take off an aircraft when frost,<BR>ice, or snow is adhering to the wings, control<BR>surfaces, propellers, engine inlets, or other<BR>critical surfaces of the aircraft…….Takeoffs<BR>with frost under the wing in the area of the fuel<BR>tanks may be authorized by the Administrator”<BR>FAA<BR>The Boeing Company 737.7<BR>Regullattory Requiirementtss<BR>• JAA/EASA also addresses cold soaked fuel frost<BR>in JAR-OPS 1.345, Ice and Other Contaminants<BR>– “A commander shall not commence take-off<BR>unless the external surfaces are clear of any<BR>deposit which might adversely affect the<BR>performance and/or controllability of the<BR>aeroplane except as permitted in the Aeroplane<BR>Flight Manual”<BR>JJAA<BR>The Boeing Company 737.8<BR>Wiing Aerodynamiicss wiitth CSFF<BR>• Wind tunnel tests completed in December 2002<BR>– CSFF was modeled with “grit” applied to<BR>affected wing regions<BR>• Flight demonstration completed in August 2003<BR>with CSFF on upper wing surface<BR>• Results<BR>– For wing fuel load up to 83%, no degradation<BR>in handling qualities (pitch, roll)<BR>– Impact on aerodynamic performance not<BR>significant<BR>– No impact on certified performance<BR>The Boeing Company 737.9<BR>Propossed Operattiionall Proceduress<BR>• Takeoff with light coatings of cold-soaked fuel<BR>frost on upper wing surfaces is permissible,<BR>provided the following are met:<BR>– Frost on the upper surface is less than 1/16<BR>inch (1.5 mm) in thickness<BR>– The extent of the frost is similar on both wings<BR>– The frost is on or between the black lines<BR>defining the permissible cold-soaked fuel frost<BR>area with no ice or frost on the leading edges<BR>or control surfaces<BR>– The outside air temperature is above freezing<BR>– There is no precipitation or visible moisture<BR>The Boeing Company 737.10<BR>CSFF Permiissssiiblle Area<BR>The Boeing Company 737.11<BR>New Suppllementtary Proceduress<BR>The Boeing Company 737.12<BR>Deplloymentt off CSFF<BR>• Boeing will incorporate CSFF permissible area in<BR>production starting with Line Number 1538 in July<BR>2004, as a standard feature<BR>– Lines on wing upper surface<BR>– Manual updates to support operations will<BR>include Airplane Flight Manual, Airplane<BR>Maintenance Manual, and Flight Crew<BR>Operations Manual<BR>• Retrofit will be available per Boeing Service<BR>Bulletin 737-11-1125<BR>The Boeing Company 737.13<BR>Deplloymentt off CSFF<BR>• Boeing will work with each affected operator and<BR>the respective regulatory agency to obtain<BR>regulatory approval and to implement procedures<BR>– FAA customers will require exemption<BR>– Boeing working with FAA Flight Standards<BR>– Boeing will assist operators with their<BR>exemption requests<BR>– FAA working toward a rule change in the<BR>longer term<BR>– JAA/EASA rules do not explicitly require<BR>exemption<BR>– Boeing will work directly with operators
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