航空 发表于 2010-5-13 15:48:59

CL_604-AUXILIARY_POWER_UNIT挑战者604辅助动力装置

<P>CL_604-AUXILIARY_POWER_UNIT</P>
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航空 发表于 2010-5-15 08:34:43

Table of Contents<BR>For Training Purposes Only<BR>Sept 04<BR>5-i<BR>P I LOT T R A I N I N G GU I D E AUXILIARY POWER UNIT<BR>Introduction .........................................................................................................................5-1<BR>APU Enclosure..............................................................................................................5-1<BR>Power Section and Accessory Gearbox .............................................................................5-2<BR>Description ....................................................................................................................5-2<BR>Components and Operation..........................................................................................5-2<BR>Power Section .........................................................................................................5-2<BR>Gearbox ..................................................................................................................5-2<BR>Lubrication System..................................................................................................5-2<BR>Generator Adapter ..............................................................................................................5-4<BR>Description ....................................................................................................................5-4<BR>Components and Operation..........................................................................................5-4<BR>Lubrication System..................................................................................................5-4<BR>Electrical Generator ................................................................................................5-4<BR>Air Intake and Exhaust........................................................................................................5-6<BR>Description ....................................................................................................................5-6<BR>Components and Operation..........................................................................................5-6<BR>Air Intake .................................................................................................................5-6<BR>Exhaust ...................................................................................................................5-6<BR>EGT Indications.......................................................................................................5-6<BR>APU Fuel Distribution System.............................................................................................5-8<BR>Description ....................................................................................................................5-8<BR>Components and Operation..........................................................................................5-8<BR>APU Fuel Pump ......................................................................................................5-8<BR>APU Fuel Shutoff Valve ..........................................................................................5-8<BR>APU Negative-G Shutoff Valve ...............................................................................5-9<BR>APU Fuel Control Unit (FCU) ..................................................................................5-9<BR>Start and Ignition............................................................................................................... 5-11<BR>Description .................................................................................................................. 5-11<BR>Components and Operation........................................................................................ 5-11<BR>APU Battery .......................................................................................................... 5-11<BR>Electronic Control Unit (ECU) ............................................................................... 5-11<BR>APU Starter ........................................................................................................... 5-11<BR>Ignition System...................................................................................................... 5-11<BR>Operating Sequences ................................................................................................. 5-12<BR>Start Sequence ..................................................................................................... 5-12<BR>Shutdown Sequence ............................................................................................. 5-12<BR>Protective Shutdowns ........................................................................................... 5-13<BR>AUXILIARY POWER UNIT<BR>5-ii For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>Pneumatic Supply ............................................................................................................. 5-14<BR>Description .................................................................................................................. 5-14<BR>Components and Operation........................................................................................ 5-14<BR>Bleed Air Supply.................................................................................................... 5-14<BR>Load Control Valve (LCV) ..................................................................................... 5-14<BR>Surge Control Valve (SCV) ................................................................................... 5-15<BR>Bleed Air Indication ............................................................................................... 5-15<BR>Controls and Indicators ............................................................................................... 5-17<BR>EICAS Messages........................................................................................................ 5-20<BR>List of Figures<BR>Graphic Title Figure<BR>For Training Purposes Only<BR>Sept 04<BR>5-iii<BR>P I LOT T R A I N I N G GU I D E AUXILIARY POWER UNIT<BR>Auxiliary Power Unit (APU) .................................................................................................5-1<BR>APU Schematic (Power Section and Accessory Gearbox).................................................5-2<BR>APU Schematic (Generator Adapter)..................................................................................5-3<BR>APU Schematic (Air Intake and Exhaust) ...........................................................................5-4<BR>APU Schematic (Fuel Distribution, Start and Ignition) ........................................................5-5<BR>APU Schematic (Pneumatic Supply) ..................................................................................5-6<BR>APU System Schematic......................................................................................................5-7<BR>APU Control Panel and EICAS Indications.........................................................................5-8<BR>APU Fault Indication Panel .................................................................................................5-9<BR>EICAS Synoptic and Status Page Color Coding............................................................... 5-10<BR>5-iv For Training Purposes Only<BR>Sept 04<BR>AUXILIARY POWER UNIT P I LOT T R A I N I N G GU I D E<BR>Page Intentionally Left Blank<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-1<BR>P I LOT T R A I N I N G GU I D E<BR>CHAPTER 5: AUXILIARY POWER UNIT Introduction<BR>A GTCP-36-100E constant-speed gas turbine auxiliary power unit (APU) is installed<BR>in a fire-resistant compartment in the aft equipment bay of the airplane.<BR>The APU drives a generator providing AC electrical power during ground operations,<BR>and serves as a backup AC power source in flight. The APU also provides pressurized<BR>bleed air to the 10th-stage manifold for air conditioning and engine starting.<BR>The maximum operating altitude of the APU is 20,000 feet MSL. In-flight APU<BR>starting is guaranteed below 15,000 feet and has been demonstrated up to 20,000 feet,<BR>from 141 to 290 KIAS. In-flight APU bleed air extraction for air conditioning is not<BR>permitted above 14,500 feet.<BR>APU Enclosure<BR>The APU enclosure is a stainless-steel, fireproof box with dedicated fire detection and<BR>fire extinguishing capabilities. The enclosure is located in the forward section of the<BR>aft equipment bay, and is equipped with a service door for APU oil servicing. A<BR>spring-loaded flapper door on the left side of the enclosure provides cooling airflow<BR>while the APU is operating. When the APU is shut down, the flapper door is springloaded<BR>closed.<BR>APU fire detection and fire extinguishing systems are covered in Chapter 9 Fire<BR>Protection.<BR>Auxiliary Power Unit (APU)<BR>Figure 5-1<BR>APU Enclosure<BR>Assembly<BR>Flapper<BR>Door<BR>APU Inlet Duct<BR>Water Drain<BR>10th-Stage<BR>Bleed Air<BR>Ducting (ref)<BR>APU Inlet<BR>Duct Assembly<BR>Service Door<BR>APU Electronic<BR>Control Unit<BR>P604_05_006<BR>APU Enclosure<BR>Access Panel<BR>APU Exhaust<BR>System<BR>AUXILIARY POWER UNIT<BR>5-2 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>Power Section and Accessory Gearbox<BR>Description<BR>The APU power section consists of a gas turbine engine with integrated oil, ignition,<BR>and start systems. The power section drives a gearbox that reduces the rotational speed<BR>of the APU to a speed appropriate for operation of gearbox-mounted accessories.<BR>The APU powerplant consists of the following major components:<BR>• Single-stage centrifugal compressor<BR>• Single-stage turbine<BR>• Accessory gearbox with integral oil reservoir<BR>• Annular reverse flow combustor<BR>• Exhaust duct<BR>Components and Operation<BR>Power Section<BR>Engine power is developed through compression of ambient air by a centrifugal<BR>compressor. The compressed air, when mixed with fuel and ignited in the annular<BR>reverse-flow combustor, drives a turbine. The rotating shaft of the turbine rotor drives<BR>the compressor and the drive shaft of the accessory gearbox.<BR>Gearbox<BR>The APU gearbox assembly provides power transfer from the starter motor to the<BR>accessories and power section during APU starting as well as to all gearbox-mounted<BR>accessories during on-speed rotation. The accessories include:<BR>• Start Motor<BR>• Generator adapter<BR>• Speed sensor<BR>• Lubrication module<BR>• Fuel Control Unit<BR>Lubrication System<BR>The APU gearbox also serves as an oil reservoir and wet-sump lubrication system. A<BR>filler cap with integrated dipstick is incorporated for gearbox oil servicing. Gearbox<BR>oil cooling is achieved by airflow over cooling fins integral to the lower casing of the<BR>accessory gearbox.<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-3<BR>P I LOT T R A I N I N G GU I D E<BR>Wait a minimum of 30 minutes after APU shutdown to allow the<BR>gearbox wet sump oil level to stabilize. Otherwise, quantity<BR>indications may be inaccurate, and the reservoir may be<BR>overfilled.<BR>APU Schematic (Power Section and Accessory Gearbox)<BR>Figure 5-2<BR>NOTE<BR>P604_05_012<BR>APU<BR>Inlet<BR>Air<BR>Start<BR>Motor<BR>Fuel<BR>Control<BR>Unit<BR>Gearbox<BR>Oil Tank<BR>Cooling<BR>Fins<BR>Turbine<BR>Generator<BR>Adapter<BR>Combustor<BR>Compressor<BR>RPM<BR>Sensor<BR>Accessory<BR>Gearbox<BR>Exhaust<BR>AUXILIARY POWER UNIT<BR>5-4 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>Generator Adapter<BR>Description<BR>The generator adapter transfers APU rotational power from the gearbox to the APU<BR>generator. It has a dedicated pressurized lubrication system.<BR>Components and Operation<BR>Lubrication System<BR>The generator adapter lubrication system is independent from the accessory gearbox<BR>lubrication system, and has a separate filler cap with integrated dipstick for servicing.<BR>The oil within the generator adapter lubrication system is cooled by a fuel/oil heat<BR>exchanger. The cooling fuel supply to the heat exchanger is from the normal APU fuel<BR>feed from the right main tank. If the normal fuel feed is not available, generator<BR>adapter oil will not be cooled, and APU operating time will be limited.<BR>Wait a minimum of 30 minutes after APU shutdown to allow the<BR>generator adapter oil level to stabilize. Otherwise, quantity<BR>indication may be inaccurate, and the adapter may be overfilled.<BR>Generator adapter oil pressure is high immediately after<BR>shutdown. To avoid injury, bleed excess pressure from the<BR>generator adapter by pushing the pressure-relief valve cap<BR>for at least 5 seconds prior to opening the APU generator/<BR>adapter oil filler cap.<BR>Electrical Generator<BR>The APU generator adapter drives a 30 kVA, 400-Hz, three-cycle AC generator used<BR>as a backup electrical power supply for the aircraft. The APU generator is identical to<BR>the engine-driven generators, and is primarily used during ground operations. If the<BR>APU generator is being used to supply electrical power in flight, bleed air extraction<BR>from the APU is not permitted (see Chapter 7 Electrical for additional information).<BR>Use of APU generator in flight is not permitted unless both main<BR>generators have failed or are off-line.<BR>NOTE<BR>CAUTION<BR>NOTE<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-5<BR>P I LOT T R A I N I N G GU I D E<BR>APU Schematic (Generator Adapter)<BR>Figure 5-3<BR>ECU<BR>HIGH TEMP<BR>LOW PRESS<BR>P604_05_013<BR>Fuel/Oil<BR>Heat Exchanger<BR>Generator<BR>Adapter<BR>Oil Tank<BR>Generator<BR>Adapter<BR>30 kVA<BR>Generator<BR>LEGEND<BR>Fuel Line<BR>Electrical Signals To/From<BR>Right Main Tank<BR>Fuel Control<BR>Unit<BR>AUXILIARY POWER UNIT<BR>5-6 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>Air Intake and Exhaust<BR>Description<BR>The APU air intake is located on the upper left portion of the aft fuselage, near the<BR>base of the vertical stabilizer. The opening of the intake is flush with the fuselage.<BR>APU exhaust gases are expelled through an exhaust duct which exits on the right side<BR>of the aft fuselage, below the right engine pylon.<BR>Components and Operation<BR>Air Intake<BR>The air intake is an s-shaped duct with an inlet screen and a water trap (with associated<BR>drain line). The intake is attached to the top of the APU enclosure.<BR>Exhaust<BR>The APU exhaust gases are discharged overboard through an exhaust duct located<BR>below the right engine. The exhaust duct is equipped with a muffler assembly which<BR>also acts as an ejector, drawing cooling air through the APU enclosure by means of a<BR>spring-loaded flapper door installed on the opposite side of the APU enclosure.<BR>EGT Indications<BR>APU exhaust gas temperature is indicated on the EICAS status page using an<BR>indicating arc that expands and contracts as APU operating limits change.<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-7<BR>P I LOT T R A I N I N G GU I D E<BR>APU Schematic (Air Intake and Exhaust)<BR>Figure 5-4<BR>ECU<BR>CABIN TEMP<BR>BLEED PRESS<BR>FUEL TEMP<BR>ENGINE<BR>BULK<BR>OXY<BR>C ALT<BR>RATE<BR>P<BR>47<BR>23<BR>0<BR>36 35<BR>1820<BR>100<BR>0<BR>0.0<BR>APU<BR>100 323<BR>RPM EGT<BR>15<BR>P604_05_010<BR>APU<BR>Inlet<BR>Air<BR>Fuel<BR>Control<BR>Unit<BR>Thermo-<BR>Couple<BR>Exhaust<BR>LEGEND<BR>Electrical Signals<BR>AUXILIARY POWER UNIT<BR>5-8 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>APU Fuel Distribution System<BR>Description<BR>The APU fuel system provides fuel for start, acceleration, and governed speed control<BR>of the APU. During start, the fuel system provides the correct amount of fuel to<BR>support combustion and for smooth acceleration of the engine to full power. Once full<BR>power is reached, fuel flow is modulated as necessary to meet the demands of varying<BR>pneumatic and electrical loads, while maintaining a constant speed.<BR>The APU is protected from overtemperature by the electronic control unit.<BR>The normal fuel supply to the APU is from the right main tank. A backup fuel supply<BR>from the left engine motive flow system is provided in case negative-G conditions are<BR>encountered.<BR>The APU fuel feed system incorporates an APU fuel pump, an APU fuel shutoff valve,<BR>a negative-G shutoff valve, one-way check valves, and a fuel control unit.<BR>Components and Operation<BR>APU Fuel Pump<BR>The APU fuel pump is powered by the DC Battery Bus, and draws fuel from the right<BR>main tank. The pump provides fuel to the APU fuel control unit through the feed line<BR>and the APU fuel shutoff valve.<BR>Selection of the APU PWR FUEL switch/light activates the APU fuel pump and opens<BR>the APU fuel shutoff valve and negative-G shutoff valve. Insufficient pump output<BR>pressure is indicated by illumination of the PUMP FAIL indicator in the PWR FUEL<BR>switch/light and the APU PUMP caution EICAS message.<BR>A portion of the fuel from the APU fuel pump reaches the APU fuel control unit for<BR>combustion, while the remainder is directed through the fuel/oil heat exchanger to<BR>provide cooling of the APU generator adapter oil. Fuel that has passed through the<BR>heat exchanger is returned to the right main tank.<BR>APU Fuel Shutoff Valve<BR>The APU fuel shutoff valve opens when the PWR FUEL switch/light is pressed in, and<BR>closes when it is pressed out. If the valve does not match the switch position within 5<BR>seconds, the APU SOV caution EICAS message is displayed.<BR>When the APU FIRE PUSH switch/light is pressed in, the APU fuel shutoff valve (and<BR>the APU negative-G shutoff valve) will close. Successful closing of the valves is<BR>indicated by illumination of the green SOV CLOSED switch/light indicator, and the<BR>APU SOV CLOSED advisory EICAS message. If the APU fuel shutoff valve fails to<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-9<BR>P I LOT T R A I N I N G GU I D E<BR>close after APU FIRE PUSH switch/light selection, the APU SOV caution EICAS<BR>message will be displayed.<BR>APU Negative-G Shutoff Valve<BR>The APU negative-G shutoff valve opens when the PWR FUEL switch/light is pressed<BR>in, and closes when it is pressed out. The APU negative-G shutoff valve allows fuel<BR>from the left engine feed line (by motive flow or electric boost pump operation) to<BR>automatically supply the APU fuel control unit during negative-G conditions or in the<BR>case of APU fuel pump failure. Positive pressure is required for fuel to pass through<BR>the differential pressure check valve. A one-way check valve prevents this fuel from<BR>entering the fuel-oil heat exchanger.<BR>APU FIRE PUSH switch/light operation commands the APU negative-G shutoff valve<BR>closed (as described in the previous section). If the valve fails to close, the APU NEG<BR>G SOV caution EICAS message is displayed. In this condition, the left engine's motive<BR>flow will continue to supply fuel to the APU. It may be necessary to shut down the left<BR>engine in order to shut off the fuel supply to the APU if the APU FIRE PUSH switch/<BR>light was selected due to an APU fire condition.<BR>The APU may be only operated for a short time using the<BR>alternate fuel source through the APU negative-G shutoff valve<BR>because of the danger of generator adapter oil overheating.<BR>Refer to your Minimum Equipment List for operating time limits.<BR>APU Fuel Control Unit (FCU)<BR>The APU fuel control unit is driven by the accessory gearbox and meters fuel to the<BR>combustor under command of the electronic control unit (ECU). The APU fuel control<BR>unit is equipped with an internal fuel shutoff solenoid, located between the fuel control<BR>unit and the combustor fuel nozzles, which opens and closes when commanded by the<BR>ECU. In addition to controlling fuel shutoff, the ECU regulates fuel flow to ensure<BR>proper operating speed and temperatures throughout the operating envelope of the<BR>APU.<BR>During normal or automatic APU shutdown, an overspeed signal is generated to close<BR>the fuel control unit shutoff solenoid. Closing the solenoid shutoff valve interrupts the<BR>supply of fuel, causing the APU to shut down.<BR>NOTE<BR>AUXILIARY POWER UNIT<BR>5-10 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>APU Schematic (Fuel Distribution, Start and Ignition)<BR>Figure 5-5<BR>APU<BR>START/ STOP<BR>START<BR>AVAIL<BR>PWR FUEL<BR>PUMP<BR>FAIL<BR>SOV<BR>CLOSED<BR>APU BATT<BR>DIR BUS<BR>BATT<BR>BUS<BR>To ECU<BR>APU FAULT<BR>Panel<BR>APU Panel<BR>HIGH TEMP<BR>LOW PRESS<BR>HIGH TEMP<BR>LOW PRESS<BR>CABIN TEMP<BR>BLEED PRESS<BR>FUEL TEMP<BR>ENGINE<BR>BULK<BR>OXY<BR>C ALT<BR>RATE<BR>P<BR>47<BR>23<BR>0<BR>36 35<BR>1820<BR>100<BR>0<BR>0.0<BR>APU<BR>100 323<BR>RPM EGT<BR>15<BR>Fire<BR>Shutdown<BR>Relay<BR>OVER<BR>SPEED<BR>OVER<BR>CURRENT<BR>EGT<BR>HIGH<BR>PRESS. LOW TEMP. HIGH<BR>PRESS. LOW TEMP. HIGH<BR>IND. RESET APU STOP<BR>APU FAULT<BR>OIL<BR>GEN. ADAPTER OIL<BR>P604_05_011<BR>APU<BR>Inlet<BR>Air<BR>Start<BR>Motor<BR>Fuel<BR>Control<BR>Unit<BR>FCU<BR>Shutoff<BR>Valve<BR>Combustor<BR>Thermo-<BR>Couple<BR>RPM<BR>Sensor<BR>Exhaust<BR>APU<BR>FUEL<BR>PUMP<BR>To Left<BR>Engine<BR>Back to<BR>Right Main<BR>Tank<BR>Right Main<BR>Tank<BR>APU<BR>Negative-G<BR>SOV<BR>APU<BR>Fuel<BR>SOV<BR>LEGEND<BR>Fuel Line<BR>Pressurized Fuel Line<BR>Electrical Signals<BR>Electrical Commands<BR>Electrical Power<BR>DUCT<BR>MON<BR>10TH STAGE<BR>APU LCV<BR>FAIL<BR>OPEN<BR>ISOL<BR>OPEN<BR>L<BR>DUCT<BR>FAIL<BR>CLOSED<BR>R<BR>DUCT<BR>FAIL<BR>CLOSED<BR>BLEED AIR<BR>Panel<BR>From<BR>Left<BR>Motive<BR>Flow<BR>Line<BR>ECU<BR>Note: Left motive 1 flow line can be fed by L Eng fuel boost pump, R Eng fuel boost pump, L Eng driven pump<BR>1<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-11<BR>P I LOT T R A I N I N G GU I D E<BR>Start and Ignition<BR>Description<BR>The starting and ignition systems operate automatically during the APU start<BR>sequence.<BR>Components and Operation<BR>APU Battery<BR>The 24-volt, 43-ampere-hour APU battery is located below the APU enclosure in the<BR>aft equipment bay. The APU battery provides the cranking power required to turn the<BR>APU starter. In the event of APU battery rundown, external DC power may be<BR>connected to the aircraft to supply the APU Battery Direct Bus, allowing APU start.<BR>Electronic Control Unit (ECU)<BR>The ECU monitors APU sensors and switches, and sets the appropriate fuel and<BR>temperature schedules. In addition, the ECU relays APU operating data to the flight<BR>crew through the data concentrator units (to EICAS) and to the APU fault indication<BR>panel located on the left aft fuselage (next to the ground air adapter).<BR>The ECU senses changes in shaft or bleed load and adjusts the fuel supply to maintain<BR>a constant rpm at 100%. If EGT operating limits are exceeded, the ECU will reduce the<BR>bleed load by cycling the load control valve closed.<BR>The ECU is powered by the Battery Bus when the APU PWR FUEL switch/light is<BR>pressed in.<BR>APU Starter<BR>The APU starter motor is DC powered by the APU Battery Direct Bus. It transfers<BR>cranking power to the APU drive shaft through the accessory gearbox. The white<BR>START indicator in the top half of the START/STOP switch/light illuminates<BR>whenever the starter motor is engaged.<BR>The APU Battery must have at least 22 volts for starter motor operation.<BR>Ignition System<BR>The ignition system ignites the fuel/air mixture during start.<BR>The ignition system is energized after the START/STOP switch/light is pressed and<BR>APU rpm reaches 10%. Ignition is de-energized when rpm reaches 95%.<BR>AUXILIARY POWER UNIT<BR>5-12 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>Operating Sequences<BR>Start Sequence<BR>With the Battery Master switch ON, pushing the PWR FUEL switch/light opens the<BR>APU fuel shutoff valve and negative-G shutoff valve, turns on the APU fuel pump,<BR>arms the START/STOP switch/light, and displays the APU gauges on the EICAS.<BR>Pressing in the START/STOP switch/light powers and signals the ECU to initiate the<BR>start sequence. The start is automatically controlled.<BR>• 10% - Ignition activated<BR>• 60% - Starter cutout<BR>• 95% - Ignition deactivated<BR>• 95% + 4 secs (approx.) - APU AVAIL (green) on<BR>• 100% + 15 secs (approx.) - APU GEN OFF (amber) message on EICAS<BR>When the APU has stabilized and is ready for use, a green AVAIL light illuminates.<BR>The APU GEN OFF (amber) message indicates that the APU is stabilized, operational,<BR>and the APU generator has not been selected.<BR>If time permits, allow APU rpm to stabilize at 100% for two<BR>minutes before applying bleed air load.<BR>Shutdown Sequence<BR>The normal shutdown sequence is as follows:<BR>• press out the START/STOP switch/light<BR>• wait until RPM and EGT gauges wind down through the 6 o’clock position<BR>• press out the PWR FUEL switch<BR>Pressing out the START/STOP switch/light causes the internal FCU fuel shutoff valve<BR>to close and the APU to shut down. When the PWR FUEL switch is pressed out, ECU<BR>power is removed, the APU fuel shutoff valve and negative-G shutoff valve are closed,<BR>and the APU fuel pump turns off. The gauges will remain in view for approximately<BR>60 seconds with RPM and EGT indications reading zero.<BR>If the PWR FUEL switch is not deselected at the end of the APU<BR>shutdown sequence, the internal runtime clock of the APU<BR>continues to register as if the APU was still operating.<BR>NOTE<BR>NOTE<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-13<BR>P I LOT T R A I N I N G GU I D E<BR>Protective Shutdowns<BR>Automatic protective shutdowns occur for the following preprogrammed conditions:<BR>All protective shutdowns generate EICAS messages except for the Overcurrent<BR>condition.<BR>The cause of the shutdown is also annunciated on the APU FAULT indication panel<BR>(except for APU FIRE) by magnetic trip indicators or LEDs. Starting with aircraft<BR>5492 and subsequent, the fault panel has LED fault indicators (see Figure 5-9).<BR>The panel also includes an IND RESET button to clear all trip indicators and an APU<BR>STOP button for emergency shutdown of the APU from outside the airplane. If the<BR>APU STOP button is used, the OVERSPEED magnetic indicator will show a fault<BR>condition.<BR>CONDITION EICAS INDICATION<BR>FIRE Master warning, fire bell, APU fire light, APU FIRE warning<BR>message<BR>OVERSPEED Master warning, triple attenson, APU OVERSPEED warning<BR>message<BR>OVERTEMP Master warning, triple attenson, APU OVERTEMP warning<BR>message<BR>LOW OIL PRESSURE Master warning, single attenson, APU OIL PRESS caution<BR>message<BR>HIGH OIL TEMPERATURE Master caution, single attenson, APU OIL TEMP caution<BR>message<BR>OVERCURRENT Nil<BR>GENERATOR ADAPTER LOW OIL PRESSURE Master caution, single attenson, APU OIL PRESS caution<BR>message<BR>GENERATOR ADAPTER HIGH OIL<BR>TEMPERATURE<BR>Master caution, single attenson, APU OIL TEMP caution<BR>message<BR>Protective Shutdowns Table<BR>Table 5-1<BR>AUXILIARY POWER UNIT<BR>5-14 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>Pneumatic Supply<BR>Description<BR>APU compressor bleed air is used to pressurize the left side of the 10th-stage bleed air<BR>manifold to provide pneumatics for engine starting and air conditioning. Reverse<BR>airflow protection is provided by a one-way check valve and the interlock control<BR>logic of the 10th-stage bleed air switch/lights (for additional information on the 10thstage<BR>bleed air manifold, see Chapter 19 Pneumatic System).<BR>Components and Operation<BR>The APU pneumatic control system consists of two components, the load control<BR>valve (LCV) and the surge control valve (SCV).<BR>Bleed Air Supply<BR>The APU delivers its pneumatic output to the 10th-stage manifold through the load<BR>control valve. When the load control valve is opened, a portion of the compressor<BR>discharge air is routed to the left side of the 10th-stage bleed air manifold. This diverts<BR>pneumatic energy from the turbine and some of the cooling air from the combustion<BR>system. As with shaft loads, the rpm drops, and the ECU commands an increase in fuel<BR>flow to recover full governed speed. The loss of pneumatic energy is replaced with<BR>thermal energy (fuel), and EGT increases.<BR>Two variables influence EGT under bleed load conditions:<BR>• Aircraft demand for bleed air (air conditioning packs or engine starting)<BR>• Ambient air temperature and air density<BR>If the EGT reaches its limit, the ECU will reduce the bleed air load by cycling the LCV<BR>toward the closed position.<BR>Load Control Valve (LCV)<BR>The APU LCV is controlled from the flight deck by selecting the APU LCV OPEN<BR>switch/light on the BLEED AIR control panel. It controls APU bleed air supply to the<BR>left side of the 10th-stage manifold. The ECU ensures that priority is given to<BR>electrical loads by cycling the LCV closed (reducing bleed load) when the exhaust gas<BR>temperature approaches operating limits.<BR>Load control valve operation is indicated by illumination of the OPEN indicator in the<BR>APU LCV switch/light. When the ECU cycles the LCV for EGT limit protection, the<BR>OPEN indicator will extinguish. If the APU LCV has failed open with the 10th stage<BR>switch/light interlock protection activated, the APU LCV FAIL caution EICAS<BR>message is displayed.<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-15<BR>P I LOT T R A I N I N G GU I D E<BR>Surge Control Valve (SCV)<BR>To prevent compressor surge, unused bleed air is vented through the SCV into the<BR>APU exhaust muffler whenever the LCV is commanded closed. Surge control valve<BR>operation is automatically controlled by the electronic control unit.<BR>Bleed Air Indication<BR>Left and right 10th-stage bleed air indications are displayed on the EICAS status page<BR>below the APU gauges.<BR>APU Schematic (Pneumatic Supply)<BR>Figure 5-6<BR>ECU<BR>P604_05_014<BR>Bleed<BR>Air to<BR>10th-Stage<BR>Manifold<BR>APU<BR>Inlet<BR>Air<BR>Surge<BR>Control<BR>Valve<BR>Thermo-<BR>Couple<BR>APU Load<BR>Control<BR>Valve<BR>Exhaust<BR>LEGEND<BR>Electrical Signals<BR>Electrical Commands<BR>DUCT<BR>MON<BR>10TH STAGE<BR>APU LCV<BR>FAIL<BR>OPEN<BR>ISOL<BR>OPEN<BR>L<BR>DUCT<BR>FAIL<BR>CLOSED<BR>R<BR>DUCT<BR>FAIL<BR>CLOSED<BR>BLEED AIR<BR>Panel<BR>CABIN TEMP<BR>BLEED PRESS<BR>FUEL TEMP<BR>ENGINE<BR>BULK<BR>OXY<BR>C ALT<BR>RATE<BR>P<BR>47<BR>23<BR>0<BR>36 35<BR>1820<BR>100<BR>0<BR>0.0<BR>APU<BR>100 323<BR>RPM EGT<BR>15<BR>AUXILIARY POWER UNIT<BR>5-16 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>APU System Schematic<BR>Figure 5-7<BR>APU<BR>START/ STOP<BR>START<BR>AVAIL<BR>PWR FUEL<BR>PUMP<BR>FAIL<BR>SOV<BR>CLOSED<BR>ECU<BR>APU BATT<BR>DIR BUS<BR>BATT<BR>BUS<BR>To ECU<BR>APU FAULT<BR>Panel<BR>APU Panel<BR>HIGH TEMP<BR>LOW PRESS<BR>HIGH TEMP<BR>LOW PRESS<BR>CABIN TEMP<BR>BLEED PRESS<BR>FUEL TEMP<BR>ENGINE<BR>BULK<BR>OXY<BR>C ALT<BR>RATE<BR>P<BR>47<BR>23<BR>0<BR>36 35<BR>1820<BR>100<BR>0<BR>0.0<BR>APU<BR>100 323<BR>RPM EGT<BR>15<BR>Fire<BR>Shutdown<BR>Relay<BR>OVER<BR>SPEED<BR>OVER<BR>CURRENT<BR>EGT<BR>HIGH<BR>PRESS. LOW TEMP. HIGH<BR>PRESS. LOW TEMP. HIGH<BR>IND. RESET APU STOP<BR>APU FAULT<BR>OIL<BR>GEN. ADAPTER OIL<BR>P604_05_007<BR>Bleed<BR>Air<BR>APU<BR>Inlet<BR>Air<BR>Start<BR>Motor<BR>Fuel<BR>Control<BR>Unit<BR>Fuel/Oil<BR>Heat Exchanger<BR>FCU<BR>Shutoff<BR>Valve<BR>Gearbox<BR>Oil Tank<BR>Cooling<BR>Fins<BR>Surge<BR>Control<BR>Valve<BR>Generator<BR>Adapter<BR>Oil Tank<BR>Generator<BR>Adapter<BR>30 kVA<BR>Generator<BR>Hour<BR>Meter<BR>Combustor<BR>Thermo-<BR>Couple<BR>APU Load<BR>Control<BR>Valve<BR>RPM<BR>Sensor<BR>Accessory<BR>Gearbox<BR>Exhaust<BR>APU<BR>FUEL<BR>PUMP<BR>To Left<BR>Engine<BR>Back to<BR>Right Main<BR>Tank<BR>Right Main<BR>Tank<BR>APU<BR>Negative-G<BR>SOV<BR>APU<BR>Fuel<BR>SOV<BR>LEGEND<BR>Fuel Line<BR>Pressurized Fuel Line<BR>Electrical Signals<BR>Electrical Commands<BR>Electrical Power<BR>DUCT<BR>MON<BR>10TH STAGE<BR>APU LCV<BR>FAIL<BR>OPEN<BR>ISOL<BR>OPEN<BR>L<BR>DUCT<BR>FAIL<BR>CLOSED<BR>R<BR>DUCT<BR>FAIL<BR>CLOSED<BR>BLEED AIR<BR>Panel<BR>From<BR>Left<BR>Motive<BR>Flow<BR>Line<BR>Note: Left motive 1 flow line can be fed by L Eng fuel boost pump, R Eng fuel boost pump, L Eng driven pump<BR>1<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-17<BR>P I LOT T R A I N I N G GU I D E<BR>Controls and Indicators<BR>The APU control panel and the EICAS status page provide the APU controls and<BR>indicators.<BR>The APU control panel has two switch/lights:<BR>• PWR FUEL supplies power to APU fuel pump<BR>• START/STOP to activate the ECU and to start and stop the APU<BR>APU monitoring is provided by two gauges (RPM and EGT) on the EICAS status<BR>page. These indicators are activated when the PWR FUEL switch/light is pressed in<BR>and are removed from the display 60 seconds after selecting the PWR FUEL switch/<BR>light off.<BR>The APU fault panel supplements the EICAS for APU fault indications.<BR>APU Control Panel and EICAS Indications<BR>Figure 5-8<BR>APU<BR>START/ STOP<BR>START<BR>AVAIL<BR>PWR FUEL<BR>PUMP<BR>FAIL<BR>SOV<BR>CLOSED<BR>PWR/FUEL Switch/Light<BR>Push in<BR>Push out<BR>PUMP FAIL Light<BR>Illuminated<BR>SOV CLOSED Light<BR>Illuminated<BR>– Supplies electrical power to<BR>APU fuel pump, opens APU fuel SOV<BR>and negative- illuminates<BR>APU RPM and EGT indicators on EICAS<BR>status page<BR>– Shuts power to APU fuel<BR>pump, APU fuel SOV, negative-G SOV<BR>and ECU<BR>– Indicates low APU fuel<BR>pump pressure with the switch pushed in.<BR>– Indicates APU fuel SOV<BR>and APU negative-G SOV are both<BR>closed with the APU fire/push switch<BR>activated<BR>G SOV. This<BR>START/STOP Switch/Light<BR>Push in<BR>Push out<BR>START Light<BR>Illuminated<BR>AVAIL Light<BR>Illuminated<BR>– Activates ECU,<BR>initiates start sequence of<BR>the APU<BR>– Stops the APU<BR>– Indicates that<BR>the starter is engaged<BR>– Indicates APU<BR>is ready for supplying<BR>electrical and bleed air loads<BR>APU CONTROL PANEL<BR>APU<BR>62 481<BR>RPM EGT<BR>EICAS STATUS PAGE<BR>P604_05_003<BR>AUXILIARY POWER UNIT<BR>5-18 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>APU Fault Indication Panel<BR>Figure 5-9<BR>OVER<BR>SPEED<BR>OVER<BR>CURRENT<BR>EGT<BR>HIGH<BR>PRESS LOW TEMP HIGH<BR>PRESS LOW TEMP HIGH<BR>RESET TEST APU STOP<BR>APU FAULT<BR>OIL<BR>IND BOARD<BR>GEN ADAPTER OIL<BR>IND BOARD<BR>TEST OK<BR>OVER<BR>SPEED<BR>OVER<BR>CURRENT<BR>EGT<BR>HIGH<BR>PRESS. LOW TEMP. HIGH<BR>PRESS. LOW TEMP. HIGH<BR>IND. RESET APU STOP<BR>APU FAULT<BR>OIL<BR>GEN. ADAPTER OIL<BR>P604_05_005<BR>A<BR>E<BR>G<BR>C<BR>H<BR>B<BR>F<BR>D<BR>I<BR>APU EGT HIGH<BR>Indicates APU exhaust gas temperature<BR>exceeded limits. APU shuts down<BR>automatically, followed by EICAS message<BR>of APU OVERTEMP (red) and voice<BR>APU OIL TEMP HIGH message calling out "APU".<BR>Indicates APU high oil temperature. APU<BR>shuts down automatically, followed by<BR>EICAS message of APU OIL TEMP (amber).<BR>GEN ADAPTOR OIL TEMP HIGH<BR>Indicates generator adapter high oil<BR>temperature. APU shuts down automatically,<BR>followed by EICAS message of APU<BR>OIL TEMP (amber).<BR>APU OVER SPEED<BR>Indicates APU overspeed. APU shuts down<BR>automatically, followed by EICAS message<BR>of APU OVERSPEED (red) and voice<BR>message calling out "APU".<BR>APU OIL PRESS LOW<BR>Indicates APU low oil pressure. APU shuts<BR>down automatically, followed by EICAS<BR>message of APU OIL PRESS (amber).<BR>GEN ADAPTOR OIL PRESS LOW<BR>Indicates generator adapter low oil<BR>pressure. APU shuts down automatically,<BR>followed by EICAS message of APU<BR>OIL PRESS (amber).<BR>A<BR>APU STOP Pushbutton<BR>When pressed, stops APU at any time.<BR>IND RESET Pushbutton<BR>When pressed, fault flags are reset by<BR>rotating them out of view or extinguishing<BR>red LED. If condition has not been corrected,<BR>flags stay in view.<BR>OVER CURRENT<BR>Indicates overcurrent at one or more of<BR>the circuits downstream of the ECU-APU<BR>shuts down automatically (no EICAS<BR>message).<BR>TEST Switch<BR>Allows testing the circuitry and the LEDs.<BR>TEST Led<BR>Illuminates green if test is OK.<BR>G<BR>H<BR>I<BR>J<BR>K<BR>B<BR>C<BR>D<BR>E<BR>F<BR>APU FAULT Panel<BR>(Aft L/H Rear Fuselage)<BR>EFFECTIVITY: 5452 – 5990 and Sub<BR>H<BR>E<BR>A<BR>C<BR>G<BR>I<BR>F<BR>D<BR>K<BR>B<BR>J<BR>AUXILIARY POWER UNIT<BR>For Training Purposes Only<BR>Sept 04<BR>5-19<BR>P I LOT T R A I N I N G GU I D E<BR>EICAS Synoptic and Status Page Color Coding<BR>Figure 5-10<BR>P604_05_009<BR>Description Symbol Condition<BR>APU Generator<BR>Load Readout<BR>APU RPM Readout<BR>APU EGT Readout<BR>APU Generator<BR>Voltage Readout<BR>APU Generator<BR>Frequency Readout<BR>APU Generator Output<BR>Flow Lines (Upper)<BR>Generator is loaded<BR>Generator is overloaded<BR>Generator is not on-line<BR>Invalid data<BR>Voltage between 100 and 125 VAC<BR>Voltage less than 100 VAC or more than 125 VAC<BR>Invalid data<BR>Frequency between 375 and 425 Hz<BR>Frequency less than 375 Hz or more than 425 Hz<BR>Invalid data<BR>Generator line contactor at generator position<BR>Generator line contactor at tie position<BR>7<BR>36<BR>0<BR>- -<BR>113<BR>94<BR>- - -<BR>401<BR>429<BR>- - -<BR>KVA<BR>KVA<BR>KVA<BR>KVA<BR>V<BR>V<BR>V<BR>HZ<BR>HZ<BR>HZ<BR>0<BR>EGT<BR>0<BR>RPM<BR>481<BR>EGT<BR>Green: 0 to 104%<BR>Amber: 105 to 109%<BR>Red: 110%<BR>Green: 0 to 680°C<BR>Amber: 680 to 974°C<BR>Red: 974°C<BR>Running RPM from start to less than 60%<BR>Green: 0 to 680°C<BR>Amber: 680 to 731°C<BR>Red: 731°C<BR>Running RPM more than 60%<BR>APU<BR>0 0<BR>RPM EGT<BR>APU<BR>100 615<BR>RPM EGT<BR>AUXILIARY POWER UNIT<BR>5-20 For Training Purposes Only<BR>Sept 04<BR>P I LOT T R A I N I N G GU I D E<BR>EICAS Messages<BR>MESSAGE MEANING AURAL WARNING<BR>(IF ANY)<BR>APU FIRE Fire detected in the APU enclosure. FIRE BELL<BR>APU OVERSPEED APU has shut down due to an overspeed condition. “APU”<BR>APU OVERTEMP APU has shut down due to an overtemperature condition. “APU”<BR>APU LCV FAIL APU load control valve has failed in the open position with APU LCV interlock activated.<BR>APU SOV<BR>APU fuel shutoff valve is open with the APU FIRE PUSH switch activated, or the fuel<BR>shutoff valve position does not match the APU PWR FUEL switch position, within 5<BR>seconds.<BR>APU NEG-G SOV<BR>APU negative-G shutoff valve is open with the APU FIRE PUSH switch activated, or the<BR>negative-G shutoff valve position does not match the APU PWR FUEL switch position,<BR>within 5 seconds.<BR>APU OIL PRESS APU oil pressure or APU adapter oil pressure is low and the APU will shut down.<BR>APU OIL TEMP APU oil temperature or APU adapter oil temperature exceeds limits and the APU will<BR>shut down.<BR>APU PUMP APU fuel pump has failed.<BR>APU SOV CLOSED APU fuel shutoff and negative-G shutoff valves have closed after actuation of the APU<BR>FIRE PUSH switch/light.<BR>EICAS Messages<BR>Table 5-2

f214216709 发表于 2010-5-17 14:31:49

学习一下的哦

dul 发表于 2011-2-11 13:39:36

这个好啊,我喜欢,呵呵呵

这个好啊,我喜欢,呵呵呵

huaixiangw 发表于 2011-4-11 12:48:38

看过路过 赞一把!

看过路过 赞一把!
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