Hydraulic System Simulation ҺѹϵͳģÄâ
<P>Hydraulic System Simulation ҺѹϵͳģÄâ</P><P>**** Hidden Message *****</P> Hydraulic System Simulation<BR>Delphine HERTENS<BR>T1.1.2 Leader. Hydraulic System Engineer<BR>AIRBUS<BR>VIVACE Forum 2, The Hague, Netherlands<BR>Oct. 24-26, 2006<BR>© 2006 VIVACE Consortium Members. Page: 2 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Hydraulic system task context<BR>􀀹 Objectives of the task<BR>¨C Increase the level of simulation in hydraulic system design<BR>¨C Increase hydraulic system simulation fidelity to contribute to<BR>design cycle and costs reduction<BR>􀀹 Hydraulic System simulation contributes to the renewal of<BR>the systems development process by providing to flight<BR>controls and handling qualities teams the most realistic<BR>hydraulic model at the earliest<BR>© 2006 VIVACE Consortium Members. Page: 3 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Hydraulic system overview<BR>􀀹 Basic function of Aircraft Hydraulic system: to provide required power to<BR>hydraulic consumers which are (mainly):<BR>- Flight control surfaces (ailerons, elevator, rudder, spoilers, flaps¡)<BR>- Landing gear systems (extension and retraction, braking, steering¡)<BR>- Cargo doors, thrust reversers¡<BR>􀀹 Main components of Hydraulic system:<BR>- Pumps<BR>- Valves<BR>- Filters<BR>- Reservoir<BR>- Indicating devices<BR>- Pipes and fittings¡<BR>HSMU<BR>RAT<BR>PUMP<BR>ENGINE 1<BR>ENGINE 2<BR>ENGINE 3<BR>ENGINE 4<BR>AILERONS<BR>SPOILERS<BR>AILERONS<BR>SPOILERS<BR>RUDDER<BR>ELEVATOR<BR>ELEVATOR<BR>HYD<BR>SYS<BR>Hydraulic Reservoir<BR>© 2006 VIVACE Consortium Members. Page: 4 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Hydraulic system simulation<BR>Iterative work for sizing and<BR>optimisation of:<BR>- Hydraulic system<BR>- Hydraulic consumers<BR>- Flight control laws<BR>HYDRAULIC<BR>SYSTEM<BR>CONSUMERS<BR>Flight control<BR>laws<BR>Handling<BR>quality<BR>A/C behaviour towards<BR>pilot order<BR>© 2006 VIVACE Consortium Members. Page: 5 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Hydraulic task scenarios<BR>SCENARIO 1<BR>PRE-DESIGN<BR>MODEL<BR>Scenario<BR>completed<BR>Pre-design<BR>model<BR>􀀹Available early<BR>􀀹Real time<BR>􀀹Integration in flight<BR>control simulation<BR>platforms (multi-systems)<BR>􀀹Base for more complete<BR>models (later)<BR>=>Improve flight control tests cases<BR>fidelity<BR>=>Reduce iterations, and iterations<BR>time between hydraulic system and<BR>flight control laws / handling quality<BR>=>Earlier optimisation of hydraulic<BR>generation<BR>Tool: SCADE<BR>Realistic but nevertheless simple, as required<BR>􀀹System level<BR>􀀹Flight control<BR>laws and<BR>handling quality<BR>specialists use<BR>DELIVERABLE TITLE<BR>by<BR>Author (Company)<BR>Abstract:<BR>This document describes¡<BR>Dissemination:<BR>Deliverable/Output n¡ã: Issue n¡ã:<BR>Keywords:<BR>Detailed<BR>model<BR>􀀹Non real time<BR>􀀹Physical dynamic<BR>modelling<BR>􀀹Stand-alone simulation<BR>􀀹Coupled simulation with<BR>flight control simulation<BR>platform (not integrated in<BR>multi-systems simulation<BR>platforms)<BR>=>Improve hydraulic model fidelity<BR>=>Hydraulic system detailed<BR>performances and behaviour<BR>status<BR>=>Earlier system verification and<BR>validation<BR>=>Reduce Iron Bird and flight tests<BR>SCENARIO 2<BR>DETAILED Tool: SABER<BR>MODEL<BR>On-going<BR>work<BR>􀀹System level<BR>􀀹Hyd system<BR>specialists use<BR>More accurate<BR>© 2006 VIVACE Consortium Members. Page: 6 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>OCASIME<BR>OCASIME:<BR>􀀹 desk top simulator workshop<BR>􀀹 piloting function and virtual<BR>cockpit<BR>• Pre-design model integration and interfaces<BR>OCASIME Flight Control Laws application<BR>Hydraulic circuits<BR>pressure level<BR>indications<BR>Hydraulic<BR>consumers:<BR>ATA27<BR>ATA32<BR>¡<BR>Hydraulic<BR>pre-design<BR>model<BR>Engine<BR>EDP rotational speeds<BR>Required flows<BR>Available delta-pressures<BR>User settings<BR>Fluid<BR>temperature<BR>EDP manual<BR>switch off<BR>Fluid<BR>choice<BR>ATA27 regulation<BR>© 2006 VIVACE Consortium Members. Page: 7 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Main characteristics of the pre-design model (model content)<BR>􀀹 Improvement of hydraulic elements modelling (manifolds, filters, priorityvalves<BR>pressure drop)<BR>􀀹 Choice between two types of fluids (high or low density)<BR>􀀹 Choice of the fluid temperature (1)<BR>􀀹 Priority valves (2) and low pressure switches logics modelled<BR>􀀹 Engine driven pumps model using static curves (pressure / flow).<BR>Overflow functioning part represented (3)<BR>􀀹 Engine driven pumps switch off possible (apart from engine state) (4)<BR>=> (1) / (2) / (3) / (4) 􀃆 Simulations with insufficient hydraulic power<BR>possible (impact analysis)<BR>􀀹 Overflow functioning detection function<BR>􀀹 Interfaces compatibility with consumers models evolutions<BR>© 2006 VIVACE Consortium Members. Page: 8 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model other advantages:<BR>􀀹 Integration into the complete hydraulic system model, including monitoring<BR>and regulation functions and several accuracy levels<BR>- Scade (language commonality)<BR>- Development rules compatible with Airbus official procedure<BR>- Upstream work with other simulation developers allowing:<BR>to take benefit from previous aircraft simulation experience<BR>to build compatible cross-models architectures<BR>􀀹 Hydraulic models library creation (sub-parts ¡°ready for use¡± for new aircraft<BR>predesign model)<BR>- Fluid data<BR>- Fluid properties calculation (fluid data use)<BR>- EDP<BR>- Manifold<BR>- Priority valve<BR>- Low pressure switch<BR>- Pressure drops calculations (linear, singular, total), pressures calculation<BR>- Consumers pressures handling for display<BR>© 2006 VIVACE Consortium Members. Page: 9 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model benefices illustration<BR>􀀹 Context: for comparison purpose 2 types of simulations run on Ocasime laws<BR>platform:<BR>- with hydraulic pre-design model<BR>- without hydraulic pre-design model: pre-design model outputs disconnected and<BR>replaced by constant ¡°required minimum delta-pressures¡±<BR><BR>􀀹 Flight control order<BR>(theoretical side-stick order)<BR>0 2 4 6 8 10 12 14 16 18 20 t(s)<BR>DPPIL<BR>Full stick (right) DPPIL<BR>Full stick (left)<BR>© 2006 VIVACE Consortium Members. Page: 10 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model benefices illustration: case 1<BR>􀀹 Conditions: low fluid temperature, all pumps running<BR>􀀹 Simulation results: Aileron performance: comparison between "with¡" or "without<BR>pre-design model"<BR>Aileron flow<BR>Aileron available<BR>delta-pressure<BR>{1} Required flow (with pre-design model)<BR>{1} Available delta-pressure with pre-design model<BR>{2} Available delta-pressure without pre-design model<BR>l/min<BR>bar<BR>s<BR>s<BR>required minimum<BR>delta-pressure<BR>=> With pre-design model: more available pressure (in that case)<BR>© 2006 VIVACE Consortium Members. Page: 11 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Pre-design model benefices illustration: case 1 (continuation)<BR>􀀹 Simulation results:<BR>- Aileron performance: comparison between "with¡" or "without pre-design model"<BR>(continuation)<BR>⇒ Position more realistic with pre-design model. In this case position reached is<BR>closer to the order.<BR>⇒ Maximal position gain observed: around 50%<BR>(Definition: position gain = ({1}¨C{2}) / position order * 100)<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Position order<BR>{1} Position response with pre-design model<BR>{2} Position response without pre-design model<BR>deg<BR>Aileron position<BR>Gain 50%<BR>s<BR>© 2006 VIVACE Consortium Members. Page: 12 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model benefices illustration: case 1 (continuation)<BR>􀀹 Simulation results:<BR>- Roll speed: comparison between "with¡" or "without pre-design model¡±<BR>=> Maximal roll speed gain observed: around 16% (at beginning of motion)<BR>(Definition: roll speed gain = absolute value [({1}¨C{2})/{1}] * 100, where {1} is the roll<BR>speed with pre-design model and {2} is the roll speed without pre-design model)<BR>􀀹 Conclusion: Case 1 illustrates how pre-design model could be used to<BR>reduce:<BR>- margins on (over)sizing of actuators or hydraulic system<BR>- aircraft weight<BR>20%<BR>s<BR>Roll speed difference (%)<BR>© 2006 VIVACE Consortium Members. Page: 13 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model benefices illustration: case 2<BR>􀀹 Conditions: low fluid temperature, 1 pump off among the 2 available, additional high<BR>flow requests from flaps motor and from one consumer downstream priority-valve<BR>􀀹 Simulation results: priority-valve functioning: comparison between "with¡" or<BR>"without pre-design model"<BR>=> Priority function activated: flow supply interrupted for<BR>consumer downstream priority-valve<BR>0 l/min<BR>{1} Available flow downstream priority-valve, with pre-design model<BR>{2} Available flow downstream priority-valve, without pre-design model<BR>s<BR>Available flow for consumers downstream priority-valve<BR>© 2006 VIVACE Consortium Members. Page: 14 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model benefices illustration: case 2 (continuation)<BR>􀀹 Simulation results: priority-valve functioning: comparison between "with¡" or<BR>"without pre-design model" (continuation)<BR>=> Priority valve operating is a new simulated functionality.<BR>{1} Available delta-pressure downstream priority-valve, with pre-design model<BR>{2} Available delta-pressure downstream priority-valve, without pre-design model<BR>{1} Priority-valve state with pre-design model<BR>{2} Priority-valve state without pre-design model (virtual)<BR>priority-valve<BR>opened<BR>priority-valve<BR>closed<BR>0 bar<BR>s<BR>s<BR>required<BR>minimum<BR>delta-pressure<BR>Available pressure for consumer downstream priority-valve<BR>Priority-valve status<BR>© 2006 VIVACE Consortium Members. Page: 15 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Zoom on scenario 1:<BR>hydraulic pre-design model<BR>Pre-design model other benefits (not illustrated):<BR>􀀹 Pre-design model also allows to simulate cases where flight control<BR>surfaces answers are overestimated:<BR>- cases where model underlines insufficient hydraulic power (very<BR>low temperature for example)<BR>􀀹 For such cases, as its answers are more realistic, pre-design model<BR>could underline tuning necessities (flight control laws, actuators or<BR>hydraulic system sizing, ¡) or flight limitations.<BR>© 2006 VIVACE Consortium Members. Page: 16 24-26 October 2006<BR>All rights reserved<BR>TITLE OF THE SLIDE<BR>VIVACE FORUM 2<BR>Hydraulic task: conclusion<BR>􀀹 Hydraulic task is integrated with Virtual Aircraft contribution.<BR>􀀹 Hydraulic pre-design model is innovative because it helps to improve the<BR>integration of hydraulic system in the pre-design phases of aircraft<BR>development:<BR>- Increased model fidelity<BR>- Model available early: method and library of sub-parts available<BR>􀀹 Business benefits:<BR>- Actuators, flight control surfaces and hydraulic system sizing mature more early;<BR>development time reduced<BR>- Over-sizing margins reduction, weight gain<BR>􀀹 The VIVACE contribution is already demonstrated and under exploitation:<BR>- Pre-design model benefices illustration (cf. gain on flight control surfaces<BR>simulated position or on simulated A/C trajectory)<BR>􀀹 VIVACE hydraulic task way forward:<BR>- Scenario 2 ¡°detailed model¡± will be presented at Forum 3. ÍæÍæ£¡¿´¿´£¡ ºÃ¶«Î÷°¡¡£¶¥ÆðÀ´ ÎÒϲ»¶£¬Â¥Ö÷ÒªÊÇÓÐÖÐÎİæµÄ¾Í¸üºÃÁË ºÃ¶«Î÷°¡ ¿´¿´µÄÒª ·Ç³£¸Ðл¥Ö÷·¢²¼£¡£¡£¡£¡ лл£¡£¡£¡ ·Ç³£²»´íµÄÌù À÷º¦£¬Ð»Ð»Â¥Ö÷¡£