Fan Disk Wear Versus Relube
**** Hidden Message ***** February 2002 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 1<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR>Fan Disk Pressure Faces Wear Versus Relube<BR>Fan Disk Wear Versus Relube<BR>Overview<BR> Fan disk wear rate status<BR>CFM56-3 and CFM56-7B engine qty versus engine flight leg<BR>CFM56-7B relube interval analysis versus CFM56-3 (1,500-3,000 cycles)<BR>New relube interval proposal<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR> 180 disks inspected with 856A4633G02 tooling<BR>– 159 disks within serviceable limit<BR>– 15 disks within service extension limit<BR>– 6 disks beyond serviceable limit<BR>Wear Rate Seems to Be Conducted Per Flight Hours<BR>Fan Disk Pressure Faces Wear Versus Relube<BR>Data concerning fan disk without relube, and fan blade without undercut<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR>Engine Flight Leg Influence Wear Rate<BR>Fan Disk Pressure Faces Wear Versus Flight Leg<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR>CFM56-7B<BR>Main engine population with<BR>flightleg within 1.8 to 3.4<BR>Significant sub-population<BR>identified with flightleg<BR>within 2.6 to 3.4<BR>CFM56-3<BR>Main engine population with flightleg<BR>within 1.4 to 2<BR>CFM56-7B Population Distribution Versus CFM56-3<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR>Cycles: 3200 Max<BR>Hours: 5000 Max<BR>CFM56-7B Engine Yearly Utilization<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR> CFM56-3<BR>Interval: 2500-4500 Hrs<BR> CFM56-7B<BR>Interval: 1700-9500 Hrs<BR>Factor 5 in Time, Can Be Reached With Current CESM Spec<BR>CFM56-7B Fan Disk Relube Interval Analysis Vs -3<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR> Relube every 1,500 cycles and at letter check seem very similar<BR> Relube every 3,000 cycles seems very large for the Fleet 737 NG (2 years and<BR>more)<BR> Introduction of relube threshold in operating hours for high flight leg customers<BR>to provide better disk protection (does not affect most of CFM56-7B operators)<BR>Cycles Hours 1500 cycles<BR>(in Months)<BR>3000 Cycles<BR>(in Months)<BR>12 Months<BR>(hours/cycles)<BR>15 Months<BR>(hours/cycles)<BR>Letter Check<BR>inspection<BR>3200 hours<BR>(in Month)<BR>Fleet NG 1557 3063 12 23 3063 / 1557 3829 / 1946 13<BR>COA Fleet 1233 3693 15 29 3693 / 1233 4616 / 1541 10<BR>Fleet 737 2000 2780 9 18 2780 / 2000 3475 / 2500 14<BR>Yearly Relub interval<BR>CFM56-7B Engine Relube Analysis<BR>Fan Disk Wear Versus Relube<BR>CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, February 2002 WTT face to face or Export are Prohibited<BR>Conclusion:<BR>– Fan disk wear rate driven by accumulated flight hours<BR>– CFM56-3 engine population much more homogeneous in term of flight<BR>leg / fleet distribution<BR>– Some CFM56-7B operators with high flight leg<BR>– Relube interval proposal<BR>Within 3,000 Cycles, or 5,000 Flight Hours,<BR>Whichever Comes First<BR>CFM56-7B Fan Disk Relube Proposal<BR>Fan Disk Wear Versus Relube :victory: :victory: Fan Disk Wear Versus Relube
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