CFM OIL TEMPERATURE SENSOR DISENGAGEMENT
**** Hidden Message ***** December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 1<BR>OIL TEMPERATURE SENSOR<BR>DISENGAGEMENT<BR>• EVENT NARRATIVE<BR>• HARDWARE INVESTIGATION<BR>• CORRECTIVE ACTION PLAN<BR>December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 2<BR>• EVENT NARRATIVE<BR>– 12 minutes into flight during climb, Eng #2 oil quantity decreased rapidly<BR>to zero<BR>– LOW OIL PRESS light illuminated about 3 minutes later<BR>– Pilot reported 'big abnormal noise' like something 'broken' from the<BR>engine and oil fume in cabin.<BR>– Crew shut down the engine.<BR>– Ground inspection showed oil temperature sensor disengaged from the<BR>sensor probe housing.<BR>• all the oil expelled from the engine<BR>Oil Temp. Sensor Disengagement<BR>December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 3<BR>• HARDWARE INVESTIGATION<BR>– Oil Temp. Sensor with attachment bolts and self locking inserts<BR>disengaged all together.<BR>– All components, probe, bolts and housing checked and meet blue print.<BR>– No interference marks found between bolts end and housing holes.<BR>– Holes threads in Housing found sheared.<BR>– Grease found on bolts instead of Engine Oil per spec.<BR>– Oil Temp. Sensor disengaged due to inserts becoming loose in housing<BR>caused by overtorque applied on attachment bolts.<BR>Oil Temp. Sensor Disengagement<BR>December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 4<BR>• DELAYED WARNING INVESTIGATION<BR>– Oil Pressure signal dropped out of valid range<BR>(PEO = Poil - P25 < -2.03 Psid)<BR>• Oil Pressure not provided to DEU anymore by the EEC.<BR>• No valid Oil Pressure -> No Low Oil Pressure Warning.<BR>– Oil Pressure came back valid when throttle retarded (P25 droop)<BR>(PEO > -2.03 Psid)<BR>• Low Oil Pressure Warning came ON.<BR>Oil Temp. Sensor Disengagement<BR>December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 5<BR>Oil Temp. Sensor location<BR>Housing<BR>Oil Temp. Sensor<BR>Oil Temp. Sensor Disengagement<BR>December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 6<BR>Oil Temp. Sensor Disengagement<BR>Inserts<BR>Bolt<BR>Oil Temp<BR>Sensor<BR>Probe<BR>Insert with<BR>housing<BR>thread<BR>December 2000 WTT face to face CFMI / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 7<BR>• CORRECTIVE ACTION PLAN<BR>– OIL TEMP SENSOR MOUNTING<BR>• New housing with current inserts (649-067-001-0) replaced by longer inserts<BR>(649-773-170-0).<BR>– Bolt will brake if overtorque applied (verified through testing).<BR>– Same bolts used with this new insert.<BR>– Torque value to remain the same (4.2 to 4.7 N.m) in order to avoid<BR>mixing in fleet.<BR>• Production introduction point: 1st quarter 2001.<BR>• Caution to be added in production assembly line and AMM.<BR>– LOW OIL PRESS WARNING<BR>• PEO Selection logic change defined.<BR>• To be introduced at next 7BM EEC Software.<BR>– expected release date: Apr. 2001<BR>Oil Temp. Sensor Disengagement :victory: :victory: CFM OIL TEMPERATURE SENSOR DISENGAGEMENT
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