On Condition Maintenance
**** Hidden Message ***** On Condition Maintenance<BR>• Modern commercial turbofan engines are designed for, and<BR>usually maintained using on condition maintenance plans<BR>– The engine is serviceable when is installed<BR>– Periodic inspections are done, using several methods<BR>• Borescope inspections<BR>• External inspections<BR>• Magnetic Chip Detector inspection<BR>• Trend Monitoring and Analysis<BR>– Results are compared to limits in Maintenance Manuals<BR>– The engine is serviceable, or unserviceable, based upon the results<BR>of these inspections<BR>On-Condition Maintenance Program<BR>• On wing maintenance (Flight line maintenance)<BR>– Scheduled on wing inspection programs<BR>• Engine hardware inspections<BR>• Borescope inspections<BR>• MCD inspections<BR>– Troubleshooting and fault correction (Unscheduled)<BR>• On-condition workscoping and performance restoration<BR>– Performance removal decision<BR>• Trend Monitoring Data (SAGE)<BR>• Results of on-wing inspections<BR>– On condition workscope planning<BR>• Life Limit Parts (LLP) control<BR>Engine Thrust is Found via the Conservation of<BR>Axial Momentum, i.e. Momentum Balance<BR>Po<BR>Wo, Vo<BR>PS8<BR>FN W8, V8<BR>CONTROL VOLUME<BR>FN = W8 * V8 + A8 (PS8-P0) - W0 * V0<BR>NOZZLE RAM<BR>GROSS THRUST DRAG<BR>Thrust is produced by accelerating a mass of air<BR>Core Versus Booster Airflow<BR>N2K25<BR>Airflow Versus Corrected Core Speed<BR>Airflow - lb/sec<BR>Booster Flow<BR>Core Flow<BR>60 70 80 90 100<BR>CFM56-7B Thrust increase<BR>10 20 30 40 50 60<BR>Ambient<BR>temperature<BR>7B18<BR>7B26<BR>7B24<BR>7B22<BR>7B20<BR>7B27<BR>7B26/B1<BR>7B24/B1<BR>7B22/B1<BR>7B27 Bump according to<BR>N1, EGT, N2 Versus TAT<BR>Thrust increase versus 7B27<BR>10 20 30 40 50 60<BR>Ambient temperature<BR>4<BR>3<BR>2<BR>1<BR>5<BR>N1 limited EGT limited N2 limited<BR>%<BR>Typical T/O condition: Sea level / 0.25 Mn<BR>CFM56-7B27 Thrust increase<BR>Engine Performance Principles (1)<BR>• CF6 and CFM56 engines are controlled<BR>with N1 as the power setting parameter.<BR>For any flight condition: as N1 is<BR>increased, engine thrust is increased.<BR>• The increased N1 and thrust are<BR>achieved by adding energy to the system<BR>in the form of fuel.<BR>• As thrust and fuel flow are increased,<BR>engine exhaust gas temperature (EGT)<BR>increases.<BR>Fuel Flow<BR>Thrust<BR>or N1<BR>EGT<BR>Thrust or N1<BR>Thrust<BR>Fan Speed (N1)<BR>Engine Performance Principles (2)<BR>• As an engine deteriorate or damage<BR>occurs: the efficiency of the engine<BR>cycle is decreased.<BR>• Lower efficiency results in more fuel<BR>and higher temperature being required<BR>to achieve the same N1 or thrust.<BR>• Engine Performance Monitoring”<BR>involves monitoring the change in these<BR>parameters (EGT, Fuel Flow, N2, etc.)<BR>at constant fan speed NI.<BR>Thrust or N1<BR>EGT<BR>Fuel<BR>Flow<BR>Thrust or N1<BR>Takeoff EGT Margin and OATL<BR>EGT<BR>FRT TAT<BR>EGT Redline<BR>EGT<BR>Margin<BR>OATL<BR>Engine<BR>Performance<BR>Deterioration<BR>OATL<BR>Takeoff EGT Characteristics<BR>Constant<BR>Thrust<BR>Decreasing<BR>Thrust<BR>N1<BR>TAT FRT<BR>Constant<BR>Thrust Decreasing<BR>Thrust<BR>Thrust<BR>TAT FRT<BR>EGT<BR>TAT FRT<BR>Increasing<BR>EGT<BR>Constant<BR>EGT<BR>To meet aircraft performance requirements,<BR>the engine is designed to provide a given<BR>thrust level to some “flat rate” temperature<BR>(FRT). At temperature above FRT, thrust<BR>decreases and aircraft performance is<BR>adjusted accordingly<BR>N1 for power management schedule<BR>increases with TAT (up to FRT) to maintain<BR>constant thrust. After FRT, power<BR>management N1 (and thrust) decreases<BR>EGT increases with TAT to FRT, then<BR>remains constant.<BR>09.04.11 CFMI Proprietary Data -<BR>Unauthorized disclosure prohibited<BR>11<BR>Flat Rated Concept - Thrust Rating Versus Ambient<BR>Temperature<BR>-10 0 10 20 30<BR>40<BR>Rated Thrust at<BR>Sea Level Standard<BR>Full Throttle not to be<BR>used below Flat Rated<BR>Temperature Range<BR>Part Throttle Range<BR>Full Throttle<BR>Range<BR>“Part Throttle” Flat Rated Engine<BR>Flat Rated<BR>Temperatur<BR>e<BR>Full Throttle Below Std. Day<BR>Temp. - Thrust Exceed Rated<BR>Level<BR>Full Throttle Above Std. Day<BR>Temp. - Thrust Drops Below<BR>Rated Level<BR>Rigged to Rated<BR>Thrust at Full<BR>Throttle Under Sea<BR>Level Standard<BR>Conditions<BR>“Full Throttle” Engine<BR>-10 0 10<BR>20 :victory: :victory: On Condition Maintenance
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