COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Decorative Window Shade Assembly A320-113M2165 Second Issue: JAN 10/05 25-23-08 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Record of Revisions Rev. Issue Date By Rev. Issue Date By No. Date Inserted No. Date Inserted IR 07 DEC 04 07 DEC 04 C. MEDINA A 10 JAN 05 10 JAN 05 C. MEDINA Record of Revisions PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Record of Temporary Revisions Temporary Page Issued By Date By Rev No. Number Date Removed Record of Temporary Revisions PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Record of Temporary Revisions SB Number Included in Revision Date Of Incorporation And Revision Record of Temporary Revisions PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TABLE OF CONTENTS Page RECORD OF REVISIONS 1 RECORD OF TEMPORARY REVISIONS 1 SERVICE BULLETIN LIST 1 TABLE OF CONTENTS 1 LIST OF EFFECTIVE PAGES 1 INTRODUCTION 1 1. General 1 2. Layout of manual 1 3. Revision of the document 2 4. Certification of operations 3 5. WARNINGS-CAUTIONS-NOTES 3 6. List of Abbreviations 4 DESCRIPTION AND OPERATION 1 1. Description 1 2. Technical Data 3 TESTING AND FAULT ISOLATION 1001 1. Testing 1001 2. Fault Isolation 1002 SCHEMATIC AND WIRING DIAGRAMS NOT APPLICABLE UNINSTALLING WINDOW ASSY. 3001 1. General 3001 2. Job set-up information 3001 3. Preliminary Steps 3001 4. Upper window removal 3002 5. Lower window clip removal 3003 DISASSEMBLY 4001 1. General 4001 2. Job set-up information 4001 3. Preliminary Steps 4001 4. Decorative mask removal 4002 5. Inner lens removal 4002 6. Blind mod. assy. removal 4002 CLEANING 5001 1. General 5001 2. Job set-up information 5001 3. Procedure 5002 TABLE OF CONTENTS PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 AIRWORTHINESS LIMITATIONS 6001 1. General 6001 INSPECTION/REPLACEMENT & REPAIR 7001 1. General 7001 2. Job set-up information 7001 3. Inspection of window unit 7002 4. Replacement of Parts 7002 5. Replacement procedure for outer lens 7003 6. Replacement procedure for broken shade string 7004 7. Replacement procedure for a damaged inner lens 7005 ASSEMBLY 8001 1. General 8001 2. Job set-up information 8001 3. Blind mod. Reattachment 8002 4. Inner Lens reattachment 8002 5. Decorative Mask reattachment 8002 FITS AND CLEARANCES 9001 1. General 9001 2. Clearances 9001 SPECIAL TOOLS, FIXTURES, EQUIPMENT 10001 1. Special tools, fixtures and equipments 10001 STORAGE 11001 1. General 11001 ILLUSTRATED PARTS LIST INTRO IPL 1 1. Introduction INTRO IPL 1 2. How to use the Illustrated Parts List INTRO IPL 2 3. Alphanumerical Index ALPHANUMERICAL INDEX DETAILED PARTS LIST 12001 TABLE OF CONTENTS PAGE 2 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE TITLE PAGE 1 JAN 10/05 RECORD OF 1 JAN 10/05 REVISION RECORD OF 1 JAN 10/05 TEMPORARY REVISIONS SERVICE 1 JAN 10/05 BULLERIN LIST TABLE OF 1 JAN 10/05 CONTENTS 2 JAN 10/05 LSIT OF 1 JAN 10/05 EFFECTIVE 2 JAN 10/05 PAGES INTRODUCTION 1 JAN 10/05 2 JAN 10/05 3 JAN 10/05 4 JAN 10/05 5 JAN 10/05 6 BLANK DESCRIPTION 1 JAN 10/05 AND 2 JAN 10/05 OPERATION 3 JAN 10/05 TESTING AND 1 JAN 10/05 FAULT 2 JAN 10/05 UNINSTALLING 3001 JAN 10/05 WINDOW ASSY. 3002 JAN 10/05 3003 JAN 10/05 3004 JAN 10/05 SUBJECT PAGE DATE DISASEMBLY 4001 JAN 10/05 4002 JAN 10/05 CLEANING 5001 JAN 10/05 5002 JAN 10/05 5003 JAN 10/05 5004 BLANK AIRWOTHINESS 6001 JAN 10/05 LIMITATIONS 6002 BLANK INSPECTION/ 7001 JAN 10/05 REPLACEMENT 7002 JAN 10/05 & REPAIR 7003 JAN 10/05 7004 JAN 10/05 7005 JAN 10/05 ASSEMBLY 8001 JAN 10/05 8002 JAN 10/05 8003 JAN 10/05 FITS AND 9001 JAN 10/05 CLEARANCES 9002 JAN 10/05 SPECIAL TOOLS, 10001 JAN 10/05 FIXTURES, AND EQUIPTMENT STORAGE 11001 JAN 10/05 ILLUSTRATED INTRO IPL 1 JAN 10/05 PARTS LIST INTRO IPL 2 JAN 10/05 INTRO IPL 3 JAN 10/05 INTRO IPL 4 JAN 10/05 INTRO IPL 5 JAN 10/05 INTRO IPL 6 BLANK LIST OF EFFECTIVE PAGES PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE ALPHANUMERICAL 1 JAN 10/05 INDEX 2 JAN 10/05 DETAILED 12001-0 JAN 10/05 PARTS LIST 12001-1 JAN 10/05 12002-0 JAN 10/05 12002-1 JAN 10/05 12003-0 JAN 10/05 12003-1 JAN 10/05 12004-0 JAN 10/05 12004-1 JAN 10/05 12005-0 JAN 10/05 12005-1 JAN 10/05 LIST OF EFFECTIVE PAGES PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 Introduction TASK 25-23-08-990-801 1. General A. This document writing follows the directives of the “A.T.A Specification No. 100” updating N° 36. The instructions in this manual give the information necessary to do maintenance functions ranging from simple checks and replacement to complete shop type repair for the equipment, manufactured and supported by: Lou Martin & Assoc., Inc. 2107 Danbury Drive San Antonio, TX. 78217 USA Tel.: (210) 930-8181 – Fax: (210) 930-8184 B. This document is applicable to the following equipment: Decorative Window Shade Assy. A320-113M2165 TASK 25-23-08-990-802 2. Layout of manual A. This manual contains a general description and operation followed by data for maintenance, repair, disassembly and assembly of the equipment. This is followed by an illustrated parts list (IPL), which gives detailed information. B. The manual is divided into separate sections: (1) Title Page (2) Record of Revisions (3) Table of Contents (4) Introduction (5) Procedures and IPL Sections INTRO PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 C. This manual will be updated as required by revisions: Service Bulletins may be issued separately. Their effect on this manual will be made evident by reissue of the appropriate list of Service Bulletins. TASK 25-23-08-990-803 3. Revision of the document A. Two types of revisions of the manual are used to follow the evolution of this equipment/ (1) Normal revision (a) Normal revisions are periodically issued. (b) They are printed on white paper (c) A List of Revisions gives a better follow-up of these revisions. (d) The changes in the text are shown by a vertical line drawn in the left margin. (2) Temporary revision (a) Temporary revisions can be issued in advance of the normal revision. (b) They are printed on yellow paper. (c) A List of Temporary Revisions gives their follow-up. (d) A letter comes with these temporary revisions to give all the necessary information about the insertion of these revisions. INTRO PAGE 2 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 (3) General rules for the insertion of temporary revisions (a) A yellow page (with a higher sequential number) can replace a yellow page. (b) A yellow page cannot replace a white page. TASK 25-23-08-990-804 4. Certification of operation A. The maintenance operations described in the present COMPONENT MAINTENANCE MANUAL have been checked in the manufacturer’s workshop by observing the disassembly, assembly, testing, and trouble-shooting instructions detailed in this document. TASK 25-23-08-990-805 5. WARNINGS-CAUTIONS-NOTES A. Special adjuncts to the text are expressed by the following headings: WARNING : CALL ATTENTION FOR THE USE OF MATERIALS, PROCESSES, METHODS, PROCEDURES OR TOLERANCES WHICH MUST BE ADHERED TO CAREFULLY IN ORDER TO AVOID ANY INJURY. CAUTION: CALL ATTENTION TO METHODS AND PROCEDURES, WHICH MUST BE ADHERED TO IN ORDER TO AVOID DAMAGE TO EQUIPMENT. NOTE: Call attention to methods, which make the procedures easier. INTRO PAGE 3 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-990-805 6. List of Abbreviations ASSY : ASSEMBLY ATA : AIR TRANSPORT ASSOCIATION OF AMERICA FAA : FEDERAL AVIATION ADMINSTRATION FAR : FEDERAL AVIATION REGULATION IPL : ILLUSTRATED PARTS LIST LB. : POUND MS : MILITARY STANDARD NAS : NATIONAL AEROSPACE STANDARD REV : REVISION SB : SERVICE BULLETINS TR : TEMPORARY REVISION INTRO PAGE 4 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK INTRO PAGE 5 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-870-801 DESCRIPTION AND OPERATION 1. Description A. General Basically, the decorative window shade assy. is made of a fiberglass shell, blind assy., inner & outer lenses and a decorative mask. For attachment, the cabin window assy. is supplied with two thru inserts to pick-up existing attach point for upper attachment and three Airbus clips for lower attachment. B. Composition (See FIGURE 1 / GRAPHIC 25-23-08-991-001 next page) PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual PAGE 2 JAN 10/05 FIGURE 1 / GRAPHIC 25-23-08-991-001 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual TASK 25-23-08-870-802 2. Technical data REVEAL INNER LENS OUTER LENS BLIND MOD. DECORATIVMASK ASSY. E HANDLE ASSY. -1 A319-113M001-1 A320-113M2165-111 A320-113M2165-109 A320-113M2165-51 A319-113M004-1 A320-113M2165-41 -5 A319-113M001-43 A320-113M2165-115 A320-113M2165-109 A320-113M2165-55 A319-113M004-73 A320-113M2165-41 -7 A319-113M001-45 A320-113M2165-117 A320-113M2165-109 A320-113M2165-57 A319-113M004-75 A320-113M2165-41 -9 A319-113M001-55 A320-113M2165-111 A320-113M2165-109 A320-113M2165-51 A319-113M004-1 A320-113M2165-41 -11 A319-113M001-11 A320-113M2165-121 A320-113M2165-109 A320-113M2165-61 A319-113M004-11 A320-113M2165-41 -13 A319-113M001-13 A320-113M2165-123 A320-113M2165-109 A320-113M2165-63 A319-113M004-13 A320-113M2165-41 -15 A319-113M001-51 A320-113M2165-125 A320-113M2165-109 A320-113M2165-65 A319-113M004-61 A320-113M2165-43 -17 A319-113M001-17 A320-113M2165-127 A320-113M2165-109 A320-113M2165-67 A319-113M004-17 A320-113M2165-43 -19 A319-113M001-53 A320-113M2165-129 A320-113M2165-109 A320-113M2165-69 A319-113M004-63 A320-113M2165-43 -21 A319-113M001-41 A320-113M2165-131 A320-113M2165-109 A320-113M2165-71 A319-113M004-65 A320-113M2165-41 -23 A319-113M001-47 A320-113M2165-133 A320-113M2165-109 A320-113M2165-73 A319-113M004-67 A320-113M2165-41 -25 A319-113M001-25 A320-113M2165-135 A320-113M2165-109 A320-113M2165-75 A319-113M004-25 A320-113M2165-41 -27 A319-113M001-57 A320-113M2165-111 A320-113M2165-109 A320-113M2165-51 A319-113M004-1 A320-113M2165-41 -29 A319-113M001-55 A320-113M2165-111 A320-113M2165-109 A320-113M2165-51 A319-113M004-1 A320-113M2165-41 -31 A319-113M001-1 A320-113M2165-111 A320-113M2165-109 A320-113M2165-51 A319-113M004-77 A320-113M2165-41 -32 A319-113M001-1 A320-113M2165-111 A320-113M2165-109 A320-113M2165-51 A319-113M004-79 A320-113M2165-41 -33 A319-113M001-33 A320-113M2165-139 A320-113M2165-109 A320-113M2165-79 A319-113M004-33 A320-113M2165-41 -35 A319-113M001-35 A320-113M2165-141 A320-113M2165-109 A320-113M2165-81 A319-113M004-35 A320-113M2165-41 -37 A319-113M001-37 A320-113M2165-143 A320-113M2165-109 A320-113M2165-83 A319-113M004-69 A320-113M2165-41 -39 A319-113M001-39 A320-113M2165-145 A320-113M2165-109 A320-113M2165-85 A319-113M004-71 A320-113M2165-41 FIGURE 2/ GRAPHIC 25-23-08-991-002 PAGE 3 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TESTING AND FAULT ISOLATION TASK 25-23-08-700-801 1. Testing A. General (1) The tests check the different adjustments, components and mechanisms of the window shade unit. (2) The defective parts must be repaired in workshops or can be replaced by serviceable parts. B. Job set-up information (1) Tools, fixtures, equipment and materials NOTE: Refer to “SPECIAL TOOLS, FIXTURE AND EQUIPMENTS” for full details on the items used. C. Procedure (1) Make sure the shade unit operates with the desired tension PAGE 1001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-700-802 2. Fault isolation A. Faults you can find during the operations are given here under together with their probable causes and their corrective actions. B. After the necessary corrective action is done, do an inspection of the window unit to make sure that the fault is corrected. C. Mechanical fault isolation TROUBLE POSSIBLE CAUSE CORRECTION SHADE ASSY. Shade assy. does not operate with the desired tension Incorrect tension Adjust spring by resetting ball catch as required to add release tension (Refer to section 3) DECORATIVE MASK Panel is loose Screws holding mask in place are loose Tighten attachment screws PAGE 1002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-700-802 3. Procedure for adjusting shade tension A. Remove window shade unit that requires adjustment from aircraft. See (“UNINSTALLING WINDOW SHADE UNIT”, section 6 & 7 pages 3002 & 3003) NOTE: Assure window unit lenses, plated parts, and decorative mask parts are protected at all times when work is being done. B. Locate tension spring at lower back of window housing. Tension assy. is secured in place w/ stop nut and loop clamp. C. To remove loop clamp, un-screw stop nut and slide clamp off retainer clip D. Slide loop clamp & shrink tube to side w/ spring to access ball catch assy. E. Adjust ball catch assy to desired tension (See FIGURE 3, GRAPHIC 25-23-08-991- 003 page 3004) next page. Make adjustments one link at a time. Optimal tension does not allow blind mod. to fall freely. Run shade up and down to assure it operates smoothly. F. When desired tension is achieved, complete steps C & D in reverse order to complete adjustment. G. Re-install window unit. See (“UNINSTALLING WINDOW SHADE UNIT”, section 6 & 7 pages 3002 & 3003). Complete these steps in reverse order. PAGE 1003 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 FIGURE 3, GRAPHIC 25-23-08-991-003 Showing tension adjustment PAGE 1004 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK PAGE 1005 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 UNINSTALLING WINDOW SHADE ASSY. TASK 25-23-08-000-801 1. General A. The overhaul instructions contained in this manual are usually implemented in mechanical overhaul workshops. B. Avoid removing identification plates, unless manufacturer authorization. C. Assure window unit inner and outer lens, and any decorative plated parts are protected at all times when removed from the aircraft. D. When removing and transporting the window unit assure the shade is in the up position. TASK 25-23-08-940-801 2. Job set-up information A. Tools, Fixtures, equipment and materials None. TASK 25-23-08-000-802 3. Preliminary Steps A. Before the uninstalling, make note of the window assy. location for efficient reinstallation and to prevent errors. PAGE 3001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-040-801 4. Upper window removal (Refer to FIGURE 4/ GRAPHIC 25-23-08-991-004) A. Remove valance panel according to Sogerma Spec. DIT/BC/2165/015/04. B. Remove curtain cartridge according to Sogerma Spec. DIT/BC/2165/015/04. C. To remove upper window attachment, refer to FIGURE 4/ GRAPHIC 25-23-08-991-004 steps 1 & 2. See page 3004 PAGE 3002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 5. TASK 25-23-08-040-802 Lower window removal (Refer FIGURE 4/ GRAPHIC 25-23-08-991-004) RE 4/ GRAPHIC 25-23-08-991-004 PAGE 3003 JAN 10/05 A. To remove lower window attachment, refer FIGU step 3. See next page. Lou Martin & Assoc., Inc. Component Maintenance Manual FIGURE 4/ GRAPHIC 25-23-08-991-004 PAGE 3004 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 DISASSEMBLY TASK 25-23-08-000-803 1. General A. The overhaul instructions contained in this manual are usually implemented in mechanical overhaul workshops. B. Avoid removing identification plates, unless manufacturer authorization. C. Only disassemble what is necessary to do the repairs or to replace defective part(s). D. When applying the following instructions, never disassemble those components, which have been proved to be in good condition after inspection unless their disassembly is necessary to get access to the defective part. E. All the parts must be identified before the disassembly in order to prevent the error and to make the reassembly easier. F. For the identification of damage or functional failure refer to: “INSPECTION/REPLACEMENT & REPAIR” Page 7002 TASK 25-23-08-940-803 2. Job set-up information A. Tools, fixtures, equipment and materials None. TASK 25-23-08-000-804 3. Preliminary Steps A. Before the disassembly, put marks on all the parts to help the reassembly and to prevent errors. PAGE 4001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-040-804 4. Decorative mask removal A. Remove mask attachment screws from back side of window assy (5 places). B. Gently move mask left or right to access and remove decorative handle screws. C. Remove mask NOTE: Assure the decorative mask & handles are protected at all times. TASK 25-23-08-040-805 5. Inner lens removal A. Remove screws holding the inner lens in place. B. Remove inner lens protecting both sides from damage. TASK 25-23-08-040-806 6. Blind mod. assy. removal A. Locate Tension spring at lower back of window housing (reveal). Spring is secured in place w/ stop nut & loop clamp. B. To remove loop clamp, un-screw stop nut and slide clamp off retainer clip. C. Slide loop clamp & shrink tube to side w/ spring to access tension assy. D. Carefully un-tie shade string from tension assy. Assure that all components (ball chain, spring, shrink tube, loop clamp, & stop nut) are stored in a safe location to prevent damage or loss of parts during service. E. Upper blind mod. is attached with two or three screws and stop nuts depending on size, remove stop nuts to free blind upper rail. F. Slide blind mod lower rail to top of reveal to free glides from slide track, thus freeing blind mod. from reveal. PAGE 4002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 CLEANING TASK 25-23-08-100-801 1. General A. A full cleaning is necessary before each accurate inspection to find the correct location and the extent of the damage. B. Cleaning removes all the remaining particles, which can have an unwanted effect on the performance of the equipment. It also helps the possible repair. TASK 25-23-08-940-802 2. Job set-up information A. Tools, Fixtures, equipment and materials NOTE: Refer to “SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS” for full details on the items used. REFERANCE QTY NAME #PC-10 AR NOVUS PLASITC POLISH BRILLIANIZE AR CLEANER & POLISH 39139 (Prepsol) AR CLEANER FOR NON-FABRIC PARTS PAGE 5001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-100-802 3. Procedure A. How to use Novus Plastic Polish No. 1 Remove surface dust with soft evenly and buff with a clean, soft, lint-free cloth. B. How to use BRILLIANIZE Cleaner & Polish Shake contents firmly and apply evenly to cloth. Shake bottle contents and apply a light mist. Spread any hard, shiny, non-absorbent surface at room temperature. Rub gently. Before surface dries, polish with a dry lint-free cloth or nondamaging material, until the surface feels “as smooth as ice”. FIGURE 5/ GRAPHIC 25-23-08-991-005 PAGE 5002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 C. Mask fabric The lustrous feel of Ultra Suede HPC can be maintained by a light brushing with a medium bristle brush. In the event of a mishap, stains can be removed with detergent. Only when required use a mild cleaning fluid from your local hardware store. Everyday Stains: Remove any free matter with knife or spoon. Pat the stained area with water and mild detergent. Remove detergent solution with a clean cloth and water. Dry on warm setting with hair dryer or naturally in the air. Extremely Tough Stains: For severe stains such as automotive grease use a mild solvent. Moisten a clean cloth with a mild cleaning fluid. Pat the stained area until clean. Blot with a clean, dry cloth. D. Shade fabric Lou Martin easy-glide shade systems utilize a metallized fabric, which is inherently antistatic. They actually repel dust and seldom require cleaning. An occasional light sweep of a vacuum is all that should be needed. In the event of a mishap, Lou Martin easy-glide shades may be cleaned with a mild detergent and water. However, water spotting can occur. If a detergent is required, we suggest a mild detergent such as woolite. NOTE: Do not use ammonia cleaners near the Lou Martin easy-glide shade. Ammonia cleaners will damage the shade. PAGE 5003 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK PAGE 5004 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-200-801 AIRWORTHINESS LIMITATIONS 1. General A. The Airworthiness Limitations section is FAA-approved and specifies maintenance required under §§43.16 and 91.403 of the Federal aviation regulations, unless an alternative program has been FAA approved. PAGE 6001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK PAGE 6002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 INSPECTION/REPLACEMENT & REPAIR TASK 25-23-08-300-801 1. General A. The procedures given in these chapters are general inspection and repair procedures and are not applicable to the riveted or welded parts. The manufacturer must repair the riveted or welded junctions, which are damaged. TASK 25-23-08-940-803 2. Job set-up information A. Tools, fixtures, equipment and materials B. It is recommended that the completion center contact Lou Martin & Assoc., Inc. for replacement parts to insure quality and operation NOTE: Assure window unit lenses, plated parts, decorative mask parts are protected at all times when work is being done. (1) Repair materials REFERANCE QTY NAME #4945 AR 3M Acrylic foam tape FMR-604 (.06 Thk.) AR Replacement outer lens FMR-604 (.13 Thk.) AR Replacement inner lens 8-MIL CORD (WHITE) AR Replacement shade string MS21044-N08 AR Replacement stop nut MS21044-N06 AR Replacement stop nut MS51092-6 AR Replacement washer MS51092-8 AR Replacement washer MS24693S-632 AR Replacement screw MS24693S-832 AR Replacement screw MS21059L08 AR Replacement nut plate PAGE 7001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 3. TASK 25-23-08-200-801 Inspection of window unit When inspecting the window unit write all the damage detected, in some condition, the cause and/or the source. Immediately repair all the damage found. Visually check all hardware, detail parts and assemblies for the following criteria: (1) Wear, tears, fraying of the shade & decorative mask fabric. (2) Tightening of the screws and nuts (3) Condition of the Inner and Outer Lenses for scratches, cracks or spots. (4) Condition of the reveal for scratches, chipping or fading of the paint. C. Do a careful check of all the parts for corrosion, distortion, incipient cracks, cracks, dents, nicks, scores, stripped threads, excessive wear, etc. which can damage the A. B. performance of the equipment and give it an unsatisfactory condition. TASK 25-23-08-200-802 4. Replacement of Parts After the replacement of an item, write a list of the defective parts you must replace and a list of the parts on which a repair or a new production is necessary. PAGE 7002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 5. TASK 25-23-08-350-801 Replacement procedure for outer lens (See FIGURE 6/ GRAPHIC 25-23-08-991-006) A. Remove existing outer lens to be replaced. Note: Lens is attached w/ strong adhesive double-sided tape; some hard jerks may be required. B. Remove used tape from reveal and clean surface with clean cloth damped with alcohol or prepsol. C. Apply one layer of #4945 3M Acrylic foam tape to reveal, joining both ends of tape with a seam. (Do not overlay seam) D. Locate new lens and decide which side of lens to be bonded to reveal. Remove this side’s protective film before bonding. Note, use a static blow-off gun to eliminate dust attraction. E. Center the lens at one end and work towards the top evenly on both sides pressing firmly for bonding. Go back and press additional strokes to assure full contact all around lens. F. Check lens and assure it follows reveal contour. Assure center of lens is not sunk, if so re-attaching lens may be required. Windows reveal snout FIGURE 6/ GRAPHIC 25-23-08-991-006 PAGE 7003 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 6. TASK 25-23-08-350-802 Replacement procedure for broken shade string A. For removal of blind mod. (See “DISASSAMBLY”, section 6 page 4002) B. Remove broken string and replace with new string. C. Tie upper left screw at mid way thru string and run string thru shade assy. (See FIGURE 7/ GRAPHIC 25-23-08-991-007) D. Reinsert glides into slide track and reattach to reveal. E. Reattach upper blind mod. assy. (See “ASSEMBLY”, section 5 page 8002) FIGURE 7/ GRAPHIC 25-23-08-991-007 PAGE 7004 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-350-803 7. Replacement procedure for a damaged inner lens A. Remove decorative mask from window assy. (See “DISASSAMBLY”, section 4 page 4002) B. Mark both sides of inner lens on reveal to assure replacement inner lens is properly located during reassembly. C. Remove inner lens from window assy. (See “DISASSEMBLY”, section 5 page 4002) D. Trim replacement inner lens to size, ref table for proper sizing. (See FIGURE 8/ GRAPHIC 25-23-02-991-008, Page 3) or match size w/ damaged inner lens. E. Before attaching new lens decide which side of lens is to be attached to reveal. Remove this side’s protective film. Note: use a static blow-off gun to eliminate dust attraction. F. Clamp replacement inner lens to window assy., assure lens follows window reveal’s contour. Note: it will help if the lower surface of lens is clamped first then force the lens to follow reveals contour then clamp upper lens surface. Test shade up & down to check for tension. Loose lens will ease the tension on the shade, if not refer to “Testing & Fault Isolation” G. Attach new inner lens to window assy. Match drill lens with existing nut plate locations. Note: when drilling assure not to damage nut plates located on backside of reveal. Then remove clamps. (See “ASSEMBLY”, section 4 page 8002) FIGURE 8/ GRAPHIC 25-23-08-991-008 PAGE 7005 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 ASSEMBLY TASK 25-23-08-400-801 1. General A. Before the assembly, make sure that the CLEANING and the INSPECTION/REPAIR procedures of all parts are done. B. Where it is possible, it is recommended to use new parts and genuine approved parts. TASK 25-23-08-940-804 2. Job set-up information A. Tools, Fixtures, equipment and materials NOTE: Refer to SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS for full details on the items used. REFFERENCE QTY NAME MS21044-N08 AR Replacement stop nut MS21044-N06 AR Replacement stop nut MS51092-6 AR Replacement washer MS24693S-632 AR Replacement screw MS24693S-832 AR Replacement screw PAGE 8001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-440-801 3. Blind mod. Reattachment A. Reinsert the lower rail glides into their slide tracks at top of reveal and slide down approx half way. B. Reattach upper blind mod. to the reveal by inserting the upper rail’s screws thru the two existing holes in the top of the reveal cavity, and secure with MS21044-N04 or MS21044-N06 stop nuts. NOTE: Assure a proper attachment with a min. two threads protruding thru nylon nut. C. Rethread shade string thru eyelets at bottom of reveal and reattach string to spring & ball chain. D. Slide shrink tube & loop clamp over & past spring catch, re-connect spring and ball chain. E. To adjust tension to desired level see (“Testing and Fault Isolation, section 3 page 1003) E. Slide loop clamp & shrink tube to cover tension assy F. Re-attach loop clamp to retainer clip and secure in place w/ MS21044-N06 stop nut. TASK 25-23-08-440-802 4. Inner lens reattachment A. Reattach inner lens with MS24693S-832 screw and pick-up existing nut plate (8 places) B. Remove protective film from inboard side of lens prior to reattaching decorative mask. PAGE 8002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 TASK 25-23-08-440-803 5. Decorative mask reattachment A. Place the mask over the window assy. and align decorative handle’s holes with the lower blind mod. attachment holes and attach using MS24693S-632 screw (2) B. Align the attachment holes of the backside of reveal with those of the decorative mask, attach decorative mask with MS27039-832 screw pick-up existing insert (5 places) PAGE 8003 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 FITS AND CLEARANCES TASK 25-23-08-820-801 1. General A. The listed clearances are to insure the window is properly installed into the aircraft TASK 25-23-08-820-802 2. Clearances A. Assure a min. clearance of .063 in. (1.59 cm) between the window shade assy. and existing structure. B. Assure a min. clearance of .13 in. (3.18 cm) between the window assy’s outer lens and the inboard side of the aircraft’s existing pressure lens. C. Assure a min. clearance of .04 in. (1.02 cm) between each decorative mask fwd & aft in the aircraft. PAGE 9001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK PAGE 9002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 SPECIAL TOOLS, FIXTURES, EQUIPMENT TASK 25-23-08-940-805 1. Special tools, fixtures and equipments No special tools, fixtures and equipment are necessary for the maintenance or the overhaul to be performed on the standard equipment. Standard tools are used for these operations. PAGE 10001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 STORAGE TASK 25-23-08-940-806 1. General A. When any of the window assay’s need to be removed from the aircraft, Lou Martin & Assoc., Inc. recommends to stow the shade is in the up position. B. Store in a sheltered, ventilated place with normal hygrometric degree (70%) C. Cover the window unit with large clean plastic bags or equivalent to protect it from dust and other airborne particles. D. On the outside of the bag or cover add a tag with its location in the aircraft for tracking purposes and quicker reinstallation in the aircraft. PAGE 11001 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK PAGE 11002 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 ILLUSTRATED PARTS LIST TASK 25-23-08-950-801 1. Introduction A. General (1) The Illustrated Parts List (IPL) intends to show the details of the equipment and permits easy provisioning of the spares necessary for the maintenance of this equipment. B. Use of the illustrated parts list (1) “Introduction” section The introduction contains all explanatory information for the individual sections necessary for the use of this IPL. (2) “Illustrated Parts List” section The detailed parts list gives the list and the illustrations of parts making up the considered assembly. The different columns of the parts list pages are organized as follows: 1st column: Figure and item number 2nd column: Manufacturer’s part number 3rd column: Airline part number (not used) 4th column: Indenture 5th column: Designation 6th column: Usage from to 7th column: Quantity per Assembly (a) Figure and item number 1 Each illustration receives a figure number starting at 01 and carrying on in sequence. 2 Each illustration can be divided up into several folios 3 When it is necessary to add figures, alphabetic indexes are added to the original figure, from A to Z, except I and O INTRO IPL PAGE 1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 4 An item number is attributed to each part mentioned in the detailed parts list. Numbers start at 001A up to 999A per sequence of 10 by 10 or else in order to insert additional items. 5 Alternative parts have the same item as the initial part and are indexed. 6 To follow the evolution of the standard of parts or assemblies modification, items are indexed from B to Z, except I and O. 7 Non-illustrated items are identified by a dash placed in front of the item. (b) Manufacturer’s part number This column indicates the original manufacturer’s part number or the part manufacturer. (c) Airline part number This column is left blank; it is reserved for the airline. (d) Indenture The designation is presented according to indentations indicating as follows the relation between the different components: 1 Assembly 2 Sub-assemblies 2 Attaching parts of the sub-assembly 3 Constitutive parts of the sub sub-assembly 3 Attaching parts of the sub sub-assembly 4 Constitutive parts of the sub subassembly Etc. INTRO IPL PAGE 2 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 (e) Designation The designation of the item can be followed by: - The CAGE manufacturer’s code, - Cross-references indicating numbers, figures, items where this very item is illustrated. (f) Usage from to The interchangeability relation of constitutive parts according to the higher assembly is identified by the item number. This code is only valid for the assembly dealt with in the corresponding figure. Example: FIG-ITEM PART MUMBER AIRLINE PART NUMBER I N D NOMENCLATURE USAGE FROM TO UNITS PER ASSY. - 1A PN1 1 ASSEMBLY 1 RF - 1B PN2 1 ASSEMBLY 2 RF - 1C PN3 1 ASSEMBLY 3 RF 10A SPN1 2 SUB-ASSEMBLY 1 1AC 1 10B SNP2 2 SUB-ASSEMBLY 2 1B 1 20A SSNP1 3 SUB SUB-ASSEMBLY 1 10A 1 20B SSPN2 3 SUB SUB-ASSEMBLY 2 10B 1 30A SPN3 2 SUB-ASDSEMBLY 3 1 INTRO IPL PAGE 3 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 (g) Quantity per assy. This column gives the number of parts required for an immediately higher assembly. If a same assembly or a same part appears in several figures, the quantity is only given in the first parts list; the RF abbreviation appears in the following parts list. If the quantity of a component is to be established as required (EX. seal, etc.) the quantity is replaces by the term AR (as required) (2) How to use the Illustrated Parts List (a) When the part number is known: 1 Turn to the numerical index and locate the part number. 2 The figure and item number on the illustration where the part appears are listed in the column to the right of the part number. 3 The corresponding item number in the accompanying parts list will give part number, description, assembly relationship and quantity required for that particular application. (b) When the part number is not known: 1 Look through the illustrations and find the assembly of which the component is part, or look through the illustrations and identify the part by appearance. Note the item number in the exploded view and find part, description and quantity required for that part. INTRO IPL PAGE 4 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 (5) List of abbreviations The following abbreviations have been used in this CMM: AR As Required. Indicates that an indefinite quantity is required ASSY Assembly CMM Component Maintenance Manual CAGE CODE Commercial and Government Entity Code DET Detail FIG Figure H Horizontal IND Indenture IPL Illustrated Parts List LH Left Hand NHA Next Higher Assembly NP After any description means that this part number constitutes an assembly of breakdown parts not supplied as a whole. Although not procurable, a view of each assembly, sub-assembly, sub-subassembly, or small unit, exploded as necessary to show detail parts, is provided to illustrate each part in the detail parts list. Illustrations of all parts will be technically correct in assembly installation relation ships. QTY Quantity RF Reference indicates those parts which have their quantity listed elsewhere in the Illustrated Parts List. R Recline RH Right Hand SYM Symmetrical V Vertical INTRO IPL PAGE 5 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PAGE INTENTIONALLY LEFT BLANK INTRO IPL PAGE 6 JAN 10/05 3. Alphanumerical index Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 PART NUMBER AIRLINE STOCK NUMBER FIGURE ITEM TTL REQUIRED 00-113M004-11 10 140 2 00-113M004-13 10 120 2 00-113M014-3 12 40 2 00-113M014-5 12 10 2 00-113M014-55 12 20 AR 00-113M022-5 9 050 2 875-XXXX 10 20 AR #9485PC 10 80 AR A319-113M001-51 13 20 3 A319-113M004-XX 9 12 010 30 1 A320-113M2165-XX 9 030 1 A320-113M2165-41 AND -43 9 10 020 70 2 2 A320-113M2165-91 10 10 2 A320-113M2165-XXX 9 060 1 A320-113M2165-XXX 9 040 1 A320-113M2165-93 12 50 AR A320-113M2165-109 9 070 2 10 90 2 D7-XXX 10 30 1 ALPHANUMERICAL INDEX PAGE 1 JAN 10/05 PART NUMBER AIRLINE STOCK NUMBER FIGURE ITEM TTL REQUIRED Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 SUPPLIED W/ REVEAL 13 10 AR MS21044-N06 10 40 AR MS24693-440 12 30 AR MS24693S-632 10 10 12 60 100 60 AR AR AR MS51092-6 10 50 AR NAS1836-07-12 13 30 3 NAS1836-08-07 11 20 4 NAS548-P6 10 130 4 ALPHANUMERICAL INDEX PAGE 2 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual Decorative Window Shade Assy. FIGURE 9/ GRAPHIC 25-23-08-991-009 PAGE 12001-0 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 9 FIG-ITEM PART MUMBER AIRLINE PART NUMBER I N D NOMENCLATURE USAGE FROM TO UNITS PER ASSY. 010 A319-113M004-XX 2 DECORATIVE MASK 1 020 A320-113M2165-41 THRU -43 3 HANDLE ASSY. 2 030 A319-113M001-XX 1 WINDOW REVEAL 1 040 A320-113M2165-XX 1 INNER LENS 1 050 00-113M022-5 1 SLIDE TRACK ASSY. 2 060 A320-113M2165-XX 2 BLIND MOD. ASSY. 1 070 A320-113M2165-109 1 OUTER LENS 2 PAGE 12001-1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual Blind Mod. Assy. FIGURE 10/ GRAPHIC 25-23-08-991-010 PAGE 12002-0 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 10 FIG-ITEM PART MUMBER AIRLINE PART NUMBER I N D NOMENCLATURE USAGE FROM TO UNITS PER ASSY. 10 A320-113M2165-91 1 LOWER RAIL 2 20 875-XXX 1 SHADE FABRIC (OUTBOARD) 1 30 D7-XXX 1 SHADE FABRIC (INBOARD) 1 40 MS21044-N06 1 STOP NUT AR 50 MS51092-6 1 WASHER AR 60 MS24693S-632 1 SCREW AR 70 A320-113M02165-41 AND -43 1 HANDLE ASSY. 2 80 #9485PC 1 3M DOUBLE SIDED TAPE AR 90 1 .05 THK. ALUM. SPACER 2 100 MS24693S-632 1 SCREW AR 110 SUPPLIED W/ BLIND 1 END CAP 4 120 00-113M004-13 2 WOOD BLOCK 2 130 SUPPLIED W/ BLIND 1 UPPER RAIL 1 140 00-113M004-11 1 GLIDE 2 PAGE 12002-1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual Decorative Mask. Assy. FIGURE 11/ GRAPHIC 25-23-08-991-011 PAGE 12003-0 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 11 FIG-ITEM PART MUMBER AIRLINE PART NUMBER I N D NOMENCLATURE USAGE FROM TO UNITS PER ASSY. 10 SUPPLIED BY CUSTOMER 1 DECORAITVE FABRIC AR 20 NAS1836-08-07 1 INSERT 4 30 A319-113M004-XX 1 FIBERGLASS PANEL 1 PAGE 12003-1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual Handle Assy. FIGURE 12/ GRAPHIC 25-23-08-991-012 PAGE 12004-0 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 12 FIG-ITEM PART MUMBER AIRLINE PART NUMBER I N D NOMENCLATURE USAGE FROM TO UNITS PER ASSY. 10 00-113M014-5 1 HANDLE AR 20 00-113M015-55 1 RETAINER AR 30 MS24693S-440 1 SCREW AR 40 00-113M014-3 1 HANDLE AR 50 A320-113M2165-93 1 RETAINER AR 60 MS24693S-632 1 SCREW AR PAGE 12004-1 JAN 10/05 Lou Martin & Assoc., Inc. Component Maintenance Manual Handle Assy. FIGURE 13/ GRAPHIC 25-23-08-991-013 PAGE 12005-0 JAN 10/05 25-23-08 Lou Martin & Assoc., Inc. Component Maintenance Manual 25-23-08 13 FIG-ITEM PART MUMBER AIRLINE PART NUMBER I N D NOMENCLATURE USAGE FROM TO UNITS PER ASSY. 10 SIPPLIED WITH REVEAL 1 .25” FOAM CORE AR 20 A319-113M001-51 1 BLOCK AR 30 NAS1836-07-12 1 INSERT AR PAGE 12005-1 JAN 10/05作者: f214216709 时间: 2010-8-19 17:52:27
