CFM Booster Vane Outer Shroud Abradable Material Deterioration
**** Hidden Message ***** CFM56-7B WTT Meeting - September,26-27/2002 CFM / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 1<BR>Booster Vane Outer Shroud<BR>Abradable Material Deterioration<BR>Fan Stator Module<BR>CFM56-7B WTT Meeting - September,26-27/2002 CFM / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 2<BR>Background<BR> Several reported cases where booster vanes were<BR>found with outer shroud coating (Metco 601NS) missing<BR>– Condition was discovered during routine on-wing or<BR>in-shop inspection<BR> No associated operational consequences<BR>reported<BR>– Other CFM56 engine models affected<BR>– Cases found on high time engines<BR>– Missing coating often extends locally on lower side<BR>at 6 o’clock position<BR>Booster Abradable Material Deterioration<BR>CFM56-7B WTT Meeting - September,26-27/2002 CFM / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 3<BR>Engineering assessment<BR> Root cause investigation - Completed<BR>– Abradable Aluminum particles deteriorated by<BR>Chlorine, sulfur<BR>– Booster drain system not a predominant factor<BR> Potential impact on engine performance<BR>– Effect on Booster stall margin to be demonstrated<BR> Stall line, and operating line slightly impacted<BR> To be confirmed by engine test<BR>» Test results expected 2Q 2003<BR>Booster Abradable Material Deterioration<BR>CFM56-7B WTT Meeting - September,26-27/2002 CFM / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 4<BR>VVisisuuaallCCoonnddititioionnooffBBoooosstteerrVVaanneeOOuutteerrSShhrroouuddMMaatteerriaiall<BR>Booster Abradable Material Deterioration<BR>CFM56-7B WTT Meeting - September,26-27/2002 CFM / Boeing Proprietary Information - Unauthorized Disclosure, Use, or Export are Prohibited 5<BR>Corrective Action Plan<BR> Extend serviceable limit when missing coating is noticed to<BR>minimize in-service burden<BR>– New AMM limits to be issued based on engine test results<BR> Continue in-service extension could be granted<BR>– Current AMM limit<BR> 100 cm2 of missing material<BR> Overserviceability of 100 hours is available<BR>– Current ESM limit<BR> Not serviceable<BR> Repair procedure available to restore part condition<BR> Evaluation of a new abradable material bond coat<BR>– Alternate solution being evaluated through corrosion tests<BR> Long term activity<BR>Booster Abradable Material Deterioration :victory: :victory: CFM Booster Vane Outer Shroud Abradable Material Deterioration Long term activity<br>Booster Abradable Material Deterioration
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