西锐 SB 2X-27-16 SR2X 27-50 Flaps - Flap Actuator Modification
**** Hidden Message ***** <P>CIRRUS SR2X Service Bulletin <BR>Number: Issued: SB 2X-27-16 October 02, 2009 <BR>SNS SUBJECT: 27-50 Flaps - Flap Actuator Modification </P><P>1. COMPLIANCE <BR>Recommended: Accomplish this Service Bulletin at the next scheduled maintenance, annual inspection, or within the next 12 calendar months, whichever occurs first. Compliance time begins upon receipt of this Service Bulletin. <BR>2. EFFECTIVITY Cirrus Design SR20 Serials 1005 thru 2029. Cirrus Design SR22 Serials 0002 thru 3459. <BR>3. APPROVAL <BR>FAA approval has been obtained on all technical data in this Service Bulletin that affects type design. <BR>4. PURPOSE <BR>Recently, Cirrus discovered a sequential dependent condition where if the 0% flap actuator sensor fails and the actuator extends past the 0% point, the actuator rod end could bend. In the event of deploying the flaps to 100% with a bent rod end, the flaps could over-deploy and allow the flap actuator linkages to over-center. If the rod end were to fail while in this position an asymmetric flap condition could result. <BR>To prevent this condition from occurring, this Service Bulletin installs a collar to the flap actuator to prevent the actuator from over-extending and replaces the actuator end fitting and rod end with versions of a new design. These combined changes reduce actuator travel in the event of a sensor failure. <BR>5. DESCRIPTION <BR>This Service Bulletin contains instructions for the modification of the placement of the flap actuator sen-sors, replacement of the actuator end fitting and rod end, and the addition of a hard stop on the actuator shaft. <BR>6. WARRANTY INFORMATION <BR>Part and labor cost for this Service Bulletin are at the owner’s expense. <BR>7. MANPOWER REQUIREMENTS <BR>1.0 man-hour. <BR>8. OTHER PUBLICATIONS AFFECTED SR20 Airplane Maintenance Manual (p/n 12137-001) SR20 Illustrated Parts Catalog (p/n 12138-001) SR22 Airplane Maintenance Manual (p/n 13773-001) SR22 Illustrated Parts Catalog (p/n 13774-001) <BR>9. WEIGHT AND BALANCE <BR>N/A <BR>EFFECTIVITY: <BR>SB 2X-27-16<BR>10. MATERIAL INFORMATION <BR>The following parts are required to comply with this Service Bulletin. Parts can be obtained from an Autho-rized Cirrus Design Service Center or Parts Distributor. <BR>Order Kit 70231-001 to obtain the following parts: <BR>Item No. Description P/N or Spec. Supplier Quantity <BR>1 End Fitting 11185-004 Cirrus Design 1 <BR>2 Rod End, Male, RH 11315-005 Cirrus Design 1 <BR>3 Collar, Shaft 27425-001 Cirrus Design 1 <BR>4 Screw, Socket Head MS21262-37 Cirrus Design 2 <BR>5 Nut, Castellated MS17825-4 Cirrus Design 1 <BR>6 Cotter Pin MS24665-132 Cirrus Design 1 </P>
<P>11. ACCOMPLISHMENT INSTRUCTIONS <BR>A. Acquire necessary tools, equipment, and supplies. <BR>Description P/N or Spec. Supplier Purpose <BR>WS 40 Wing Template 13057-101/-102 Cirrus Design Flap rigging. <BR>WS 132 Wing Template 13057-107/-108 Cirrus Design Flap rigging. <BR>Inclinometer PRO360 Macklanburg Duncan Oklahoma City, OK 73125 Deflection angle determination. </P>
<P>B. Verify the flaps are in the UP position. <BR>C. Remove key from ignition. <BR>D. Pull FLAPS circuit breaker. <BR>E. Remove passenger seats. (Refer to AMM 25-10) <BR>F. Remove carpet. (Refer to AMM 25-10) <BR>G. Remove access panels CF4C and CF5. (Refer to AMM 06-00) <BR>H. Modify flap actuator. (See Figure 01) <BR>CAUTION: To prevent damage to flap hinges and flaps, tape flaps to wing prior to disconnecting actuator. <BR>(1) <BR>Remove cotter pin, nut, washers, and bolt securing flap actuator to torque tube coupler. Discard nut and cotter pin and retain washers and bolt. </P>
<P>(2) <BR>Loosen jam nut securing rod end to flap actuator end fitting. </P>
<P>(3) <BR>Remove rod end fitting and remove jam nut. Discard rod end fitting and retain jam nut. </P>
<P>(4) <BR>Loosen jam nut securing flap actuator end fitting to flap actuator. Remove and discard end fitting. </P>
<P>(5) <BR>Back jam nut to bottom of flap actuator and install new end fitting (item 1) on actuator. </P>
<P>(6) <BR>Bottom out end fitting on actuator to ensure maximum thread engagement. Tighten jam nut. </P>
<P>(7) <BR>Bottom out existing jam nut onto new rod end (item 2). </P>
<P><BR>EFFECTIVITY: <BR>SB 2X-27-16<BR>(8) <BR>Install rod end into actuator end fitting and bottom out. Leave jam nut loose at this time. </P>
<P>(9) <BR>Cut cable ties securing proximity sensor wiring to flap actuator. </P>
<P>(10) <BR>To facilitate flap rigging, position proximity sensors on flap actuator as follows: </P>
<P>(a) <BR>Position 0% sensor in approximate location. (See Figure 01) </P>
<P>(b) <BR>Position 50% sensor 1.0 inch (2.5 cm) from 0% sensor. </P>
<P>(c) <BR>Position 100% sensor 1.0 inch (2.5 cm) from 50% sensor. </P>
<P> </P>
<P>(11) <BR>Reset FLAPS circuit breaker. </P>
<P>(12) <BR>Rotate FLAPS switch to UP position. </P>
<P>CAUTION: Ensure actuator is clear of obstructions within its range of travel. </P>
<P>(13) <BR>Set MASTER SWITCH to ON position. </P>
<P>(14) <BR>Once actuator has stopped moving, set MASTER SWITCH to OFF position. </P>
<P>Note: Stack-up order may be altered to allow for better alignment between flap actuator and torque tube coupler. </P>
<P>(15) <BR>Install existing bolt and washers connecting rod end to torque tube coupler and secure with new nut (item 5). Do not install cotter pin at this time. </P>
<P>(16) <BR>Remove tape securing flaps to wing. </P>
<P><BR>Note: During Adjustment/Test - Flap Travel, it is not necessary to adjust flap actuator end fitting so that flap actuator and rod end connected to torque tube coupler are installed to a depth between end fitting inspection holes. No inspection holes are drilled in new end fit-ting. Additionally, when in the 0% position, a minimum 0.05 inch (1.27 mm) clearance must be maintained between end fitting and torque tube coupler. <BR>When adjusting position proximity sensors, it may be necessary to lengthen actuator to achieve full 0% position. Accomplish by backing out rod end, but do not exceed 2 turns maximum. <BR>I. Perform Adjustment/Test - Flap Travel. (Refer to AMM 27-50) <BR>J. Tighten jam nut securing rod end to actuator end fitting. <BR>K. Torque bolt securing rod end to torque tube coupler and install new cotter pin (item 6). <BR>L. Install cable ties securing proximity switch wiring to flap actuator. <BR>M. Set MASTER SWITCH to ON position. <BR>N. Reset FLAPS circuit breaker. <BR>O. Rotate FLAPS switch to 100% position. <BR>P. Position collar (item 3) onto shaft of actuator leaving 0.05 ±0.01 inch (1.27 ±0.25 mm) clearance between face of collar and actuator seal. <BR>Q. Torque collar screws (item 4) to 160.0 ±5.0 in-lb (18.1 ±0.6 Nm). <BR>R. Rotate FLAPS switch to UP position. <BR>S. Set MASTER SWITCH to OFF position. <BR>T. Install access panels CF4C and CF5. (Refer to AMM 06-00) <BR>U. Install carpet. (Refer to AMM 25-10) <BR>V. Install passenger seats. (Refer to AMM 25-10) <BR>W. Complete airplane records by noting compliance with SB 2X-27-16 in Aircraft Logbook. <BR>EFFECTIVITY: <BR>SB 2X-27-16<BR>TORQUE TUBE COUPLER (REF) <BR>6 PROXIMITY SENSOR (REF) <BR>5 7 7 4 4 3 <BR>8 1 9 0% 50% 100% <BR>9 <BR>7 2 7 3 <BR>NOTE Bottom out end fitting on actuator to ensure maximum thread engagement. Bottom out rod end in end fitting. During adjustment, rod end may need to be backed out a maximum of 2 turns. SR2_SB27_1281 LEGEND 1. End Fitting 2. Rod End 3. Shaft Collar 4. Screw 5. Castellated Nut 6. Cotter Pin 7. Existing Washer 8. Existing Bolt 9. Existing Jam Nut </P>
<P>Figure 01 <BR>Flap Actuator Modification (Page 1 of 2) </P>
<P>EFFECTIVITY: <BR>SB 2X-27-16</P>
<P>TORQUE TUBE </P>
<P><BR>NOTE <BR>With flaps in 100% position, install shaft collar on actuator shaft with <BR>0.05 ±0.01 inch (1.27 ±0.25 mm) gap between face of collar and actuator seal. <BR>With flaps in UP position, ensure a minimum gap of 0.05 inch (1.27 mm) exists between end fitting and torque tube coupler. SR2_SB27_1282 <BR>Figure 01 <BR>Flap Actuator Modification (Page 2 of 2) </P>
<P>EFFECTIVITY: <BR>SB 2X-27-16<BR>CIRRUS SR2X Service Bulletin <BR>Number: Issued: SB 2X-27-16 October 02, 2009 Service Loop Evaluation Form <BR>SNS SUBJECT: 27-50 Flaps - Flap Actuator Modification </P>
<P>Use this form to submit a Publications Change Request to our Engineering Department and/or to tell us what you think of the quality of this publication. We will use the data you provide us to improve the quality of our tech-nical publications. <BR>Contact Information: <BR>Organization: _________________________________ Today’s Date: __________________________ Address: ____________________________________ Telephone No.: _________________________ City/ST/Zip: __________________________________ Fax No: _______________________________ Prepared By: _________________________________ E-Mail: _______________________________ Title:________________________________________ <BR>Location of Publication Change Request: <BR>Chapter Number: Section Number: Figure No (IPC or WM only): ___________________ <BR>Page Number: Page Date: Illustration Number (if applicable): _______________ <BR>Please consider the following suggestions for change: <BR>Evaluation: <BR>Please rate the quality of this publication. (good) 4 3 2 <BR>Please rate the quality of the illustrations. (good) 4 3 2 <BR>Is this publication easy to understand? (good) 4 3 2 <BR>Is this publication easy to use? (good) 4 3 2 <BR>Are the Material and Accomplishment Instructions accurate? (good) 4 3 2 <BR>Is the Manpower estimate accurate? (good) 4 3 2 </P>
<P>Give the completed evaluation form to your Cirrus Field Service Representative or send this form to Cirrus Design Corporation: Manager - Technical Publications 4515 Taylor Circle Duluth, MN 55811 </P>
<P>Cirrus Design Corp 4515 Taylor Circle Duluth, MN 55811-1548 CIRRUS DESIGN CORPORATION 4515 TAYLOR CIRCLE DULUTH, MN 55811-1548 </P>
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