AEMTC Training Courses Syllabus

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5/2004 Aero Engine Maintenance Training Center 1
AEMTC Training Courses Syllabus
May 2004
5/2004 Aero Engine Maintenance Training Center 2
COURSE SYLLABUS
TABLE OF CONTENTS
Introduction ................................................................................................................................................Page 3
Training Requests and Information ...........................................................................................................Page 4
Training Course Level, Durations and Descriptions ................................................... .........................Page 6-16
Training Course Policies ...........................................................................................….......................Page 17
Training Courses List and Code .....................................................................................................…….....Page 5
5/2004 Aero Engine Maintenance Training Center 3
Aero Engine Maintenance Training Center (AEMTC - China)
The establishment of AEMTC signifies the commitment of GE, CFMI and SN to support of customers throughout China.
AEMTC is similar to the other two GE and CFM training centers. It is a 4,500 square meter building that consists of six
engine shop bays, and eight classrooms. AEMTC are provided with six training engines and line maintenance equipments.
AEMTC shares equal responsibility with CTEC and CTC for CF6-80C2, CFM56-3 , CFM56-5B and CFM56-7 engines.
Training courses are the same as the other training centers. Classroom presentations facilitated by experienced instructors
are supplemented with computer and/or video programs and other resources. Engines are used for hands-on practice, as
applicable. AEMTC send instructors to CTEC and CTC for training on regular basis, CTC and CTEC also send instructors
to AEMTC to conduct training classes( Advanced Engine Systems, Powerplant Engineering etc.)
Training Manuals, Training Aids, and Language
AEMTC use same training manuals, training aids, training philosophy as those in CTEC(GE) and CTC(Snecma).
All English training manuals are provided free of Charge to all students, class presentation can be in Chinese or English,
Chinese translation is provided to classes conducted by CTEC or CTC visiting instructors.
Translated (Chinese) manuals are available but not free.
Introduction
Background
In addition to the GE Customer Technical Education Center (CTEC) in Springdale, Ohio, USA and the SNECMA (CFM)
Customer Training Center (CTC) in Melun-Montereau, France, GE, Snecma, CFMI and their partners CAAC, CASGC,
and CCAFC jointly established a third training center Aero Engine Maintenance Training Center (AEMTC) in 1995 at the
China Civil Aviation Flight College (CCAFC) in Guanghan, Sichuan, China.
5/2004 Aero Engine Maintenance Training Center 4
Training Request and Information
MAILING ADDRESS
Aero Engine Maintenance Training Center
C/o China Civil Aviation Flight College
Guanghan, Sichuan 618307, China
Fax
86-838-5192747
Phone
86-838-5192745
Web-site
New website under
construction
E-mail
Dan.liu@ae.ge.com
Training should be requested via your GE/CFM Field Service Engineers or Customer Support Managers.
Training are provided to airline customer, service providers and partners with a valid GTA with GE/CFM, free of
charge to airline customers in China, and chargeable to service providers and airlines outside of China.
5/2004 Aero Engine Maintenance Training Center 5
COURSE SYLLABUS
TRAINING COURSE LIST and CODE
The following courses are offered as guidelines to the depth and scope of the training available.
While the structure and content of the CFM56 courses are designed to deliver the optimum information, specific
combinations or alterations of these standard courses can be accommodated to meet the requirements of
each engine customer.
Course List Code
All
Model
CFM56-3 CFM56-5B CFM56-7B CF6-80C2
Engine Familiarization FAM-3 FAM-5 FAM-7 FAM-6
Line Maintenance LM-3 LM-5 LM-7 LM-6
Borescope Inspection BSI-3 BSI-5 BSI-7 BSI-6
Advanced Engine Systems AES-3 AES-5 AES-7
Powerplant Engineering PPE
Engine Condition
Monitoring
ECM
Engine Technical
Management
ETM
Flight Operation Seminar FO
5/2004 Aero Engine Maintenance Training Center 6
COURSE SYLLABUS
0.5 0.5 0.5
0.5 0.5 0.5
2.0 1.5 1.5
0.5 0.5 0.5
3.5 3.0 3.0
ATA Level: 1
Instructors: AEMTC
COURSE Durations: CFM ENGINE MODEL -3 -5B -7B
Introduction
Basic Engine
Engine Systems
Component Identification
Total Days
Course Title: CFM56 Engine Familiarization
Course Description:
A CFM56 series engine course that provides academic maintenance training. The course is for Aviation Maintenance
Technicians, supervisors, managers, and maintenance planners. The course is adaptable to a specific CFM56
engine model. The course includes:
an overview of the construction features and airflows of the engine.
an overview in the relationship between engine systems and performance, maintainability, and airflow controls.
Note:
In order to take an Engine Familiarization training, the student can (1) participate in the above 4 parts of a regular
level 3 line maintenance class, or (2) Take e-Learning course ---CFM56-3/-7B General Familiarization Course is
now available on CD-Rom. In either way , an Engine Familiarization certificate will be issued.
5/2004 Aero Engine Maintenance Training Center 7
COURSE SYLLABUS
0.5 0.5 0.5
0.5 0.5 0.5
2.0 1.5 1.5
1.5 1.0 1.0
2.5 2.0 2.0
0.5 0.5 0.5
0.0 0.5 0.5
0.5 0.5 0.5
8.0 7.0 7.0
ATA Level: 3
Instructors: AEMTC
COURSE Durations: CFM ENGINE MODEL -3 -5B -7B
Introduction
Basic Engine
Engine Systems
Operational Checks, Maintenance, and Troubleshooting
Line Replacement Units
Component Identification
Fault Detection and Annunciation
Test and answers
Total Days
Course Title: CFM56 Line Maintenance
Course Description:
A CFM56 series engine course that provides academic and hands-on maintenance training. The course is for
Aviation Maintenance Technicians, and supervisors. The course is adaptable to a specific engine model or to a
generic MEC, FADEC or Non FADEC engines. The course uses the Airplane Maintenance Manual to remove and
install engine system components. The course includes: Engine and systems familiarization, component
identification exercise, LRU replacement, fan trim balance, nacelle, fault isolation overview and test & adjustments.
Who should attend: Aviation Maintenance Technicians, and supervisors
5/2004 Aero Engine Maintenance Training Center 8
COURSE SYLLABUS
0.5 0.5 0.5
0.5 0.5 0.5
1.0 1.0 1.0
2.0 2.0 2.0
ATA Level: 3
Instructors: AEMTC
COURSE Durations: CFM ENGINE MODEL -3 -5B -7B
Basic Engine Hardware—Borescope Inspection Ports
Borescope Theory
Equipment--Description, Maintenance
Defect definition and analysis, comparative measurement
Exercises—Hands-on practice
Total Days
Course Title: CFM56 Borescope Inspection
Course Description:
A CFM56 series engine course that provides academic and hands-on maintenance training. The course
provides Inspectors, Aviation Maintenance Technicians, and supervisors with engine borescope and
inspection methods. The course is adaptable to a specific CFM56 engine model. The course includes:
borescope of an engine using the Airplane Maintenance Manual, inspection of engine internal hardware
and the use of borescope equipment.
Who should attend:
Inspectors, Aviation Maintenance Technicians, and supervisors
5/2004 Aero Engine Maintenance Training Center 9
COURSE SYLLABUS
0.5 0.5 0.5
1.0 1.0 1.0
1.5 1.5 1.5
1.5 1.0 1.0
0.0 0.5 0.5
0.5 0.5 0.5
5.0 5.0 5.0
ATA Level: 4
Instructors: CTEC, CTC, AEMTC
COURSE Durations: CFM ENGINE MODEL -3 -5B -7B
Introduction
Basic Engine
Engine Systems
Operational Checks, Maintenance, and Troubleshooting
FADEC Systems—Fault Detection and Annunciation
Hot Topics
Total Days
Course Title: CFM56 Advanced Engine Systems
Course Description:
CFM56 course that provides academic and maintenance training. The course is for Lead Mechanics,
Instructors, and Powerplant Engineers or other personnel needing in-depth engine knowledge. The course
is designed for the CFM56 engine. The course includes: Level 4 basic engine and systems, FADEC, fault
detection, annunciation and troubleshooting.
Who should attend: Lead mechanics, Instructors, and Powerplant Engineers
Note:
Advanced Engine Systems(AES) courses are mainly conducted by CTEC and CTC visiting instructors
5/2004 Aero Engine Maintenance Training Center 10
COURSE SYLLABUS
0.5
0.5
2.0
0.5
3.5
ATA Level: 1
Instructors: AEMTC
COURSE Durations: GE ENGINE MODEL CF6-80C2
Introduction
Basic Engine
Engine Systems
Component Identification
Total Days
Course Title: CF6-80C2 Engine Familiarization
Course Description:
A CF6-80C2 engine course that provides academic maintenance training. The course is for Aviation Maintenance
Technicians, supervisors, managers, and maintenance planners. The course includes:
an overview of the construction features and airflows of the engine.
an overview in the relationship between engine systems and performance, maintainability, and airflow controls.
Note:
In order to take an Engine Familiarization training, the student can (1) participate in the above 4 parts of a regular
level 3 line maintenance class, or (2) Take e-Learning course ---CF6-80C2 General Familiarization Course is now
available on CD-Rom. In either way , an Engine Familiarization certificate will be issued after completion.
5/2004 Aero Engine Maintenance Training Center 11
COURSE SYLLABUS
0.5
0.5
1.5
1.5
2.5
0.5
0.5
0.5
8.0
ATA Level: 3
Instructors: AEMTC
COURSE Durations: GE ENGINE MODEL CF6-80C2PMC/FADEC
Introduction
Basic Engine
Engine Systems
Checks and adjustments, Maintenance, and Troubleshooting
LRU Removal and Installation
Component Identification
PMC or FADEC Systems
Test and answers
Total Days
Course Title: CF6-80C2 Line Maintenance
Course Description:
A CF6-80C2 series engine course that provides academic and hands-on maintenance training. The course is for
Aviation Maintenance Technicians, and supervisors. The course is adaptable to a specific engine model or to a
generic PMC or FADEC engines. The course uses the Airplane Maintenance Manual to remove and install engine
system components. The course includes: Powerplant Overview, Engine and Systems, Component Identification
exercise, LRU replacement, Scenario-based Troubleshooting, Fault isolation overview, Test and adjustments.
Who should attend: Aviation Maintenance Technicians, and supervisors
5/2004 Aero Engine Maintenance Training Center 12
COURSE SYLLABUS
0.5
0.5
1.0
2.0
ATA Level: 3
Instructors: AEMTC
COURSE Durations: GE ENGINE MODEL CF6-80C2(PMC/FADEC)
Basic Engine Hardware—Borescope Inspection Ports
Borescope Theory
Equipment--Description, Maintenance
Defect definition and analysis, comparative measurement
Exercises—Hands-on practice
Total Days
Course Title: CF6-80C2 Borescope Inspection
Course Description:
A CF6-80C2 engine course that provides academic, hands-on, and scenario-based borescope inspection
training in accordance with the Aircraft Maintenance Manual. The course provides Inspectors, Aviation
Maintenance Technicians, and supervisors with engine borescope and inspection methods. The course
includes: borescope of an engine using the Airplane Maintenance Manual, inspection of engine internal
hardware and evaluation, and the use of borescope equipment.
This course applies to PMC and FADEC application (both Boeing and Airbus application)
Who should attend: Inspectors, Aviation Maintenance Technicians, and supervisors
5/2004 Aero Engine Maintenance Training Center 13
COURSE SYLLABUS
2.0
ATA Level: N/A
Instructors: AEMTC, GE/CFM
COURSE Durations: GE/CFM ENGINE MODEL All
Overview
Data for monitoring
Analytical Functions
SAGE Output and Report
SAGE Alert Generation
Interpretation of Trends
Maintenance Action
Total Days
Course Title: Engine Condition Monitoring/SAGE
Course Description:
A 2 day course which presents engine health monitoring methods, SAGE software usage and basic
interpretation of trending data
Who should attend: Powerplant engineers
5/2004 Aero Engine Maintenance Training Center 14
COURSE SYLLABUS
2.0
ATA Level: N/A
Instructors: GE
COURSE Durations: GE/CFM ENGINE MODEL All
Engine Technical Management Methods
Data need for Engine Technical Management
Technical publications/Manuals
Economical Engine Operation -Reduced Thrust
Logistics Spare Forecasting
Performance Removal Decision
Performance Restoration
Engine Workscope Planning
Maintenance Cost and Engine on-wing life
Total Days
Course Title: Engine Technical Management
Course Description:
A 2-day course, which provides students information and examples on how the students can manage
aircraft engines more effectively. This course consists of discussions and sample problem in subjects which
are important to know and use in managing modern aircraft engines business. These subjects are some of
those that many people at successful airlines accept as basic to understanding their jobs, and the jobs of the
other people at their airlines. The sample problems use fictitious situations and numbers.
Who Should Attend: Powerplant Engineer, Managers and supervisors
Note:
This course will be replaced by Fleet Management Seminar starting from 2004
5/2004 Aero Engine Maintenance Training Center 15
COURSE SYLLABUS
1.0-2.0
ATA Level: N/A
Instructors: GE Pilots/Flight Operation Support , C&SO
COURSE Durations: GE/CFM ENGINE MODEL CFM56/CF6/GE90/CF34
Program Overview
Technical Features
Operational Characteristics
Testing
Reduced Thrust
Erosive FOD and Volcanic Ash
Inclement Weather Operation
Normal Operating Considerations
Selected Abnormal Conditions
Total Days
Course Title: Flight Operation Seminar
Course Description:
A 1-2 day seminar, which provides pilots information and examples on how the pilots can use the aircraft
engines more effectively and more economically, and how to deal with abnormal engine conditions.
Who should Attend:
Pilots, powerplant engineers and instructors.
Note:
This seminar are conducted at selected locations for different engine models. Conducted in English with
Chinese translation
5/2004 Aero Engine Maintenance Training Center 16
COURSE SYLLABUS
5.0
ATA Level: 4
Instructors: CTEC/GE Customer and Product Support
COURSE Durations: GE/CFM ENGINE MODEL All
Engine Preliminary Design
Static Structures Design
Fan and Compressor Aero Design
Fan and Compressor Mechanical Design
Combustor Aero Design
Turbine Aero § Cooling Design Consideration
Turbine Mechanical Design
Bearings and Seals Design
Life Analysis
Control Systems Design
Total Days
Course Title: Powerplant Engineering Seminar
Course Description:
This seminar is designed to develop a broad technical understanding of GE and CFM Aircraft engines, design
philosophies; to get a better appreciation of engine terminology, to understand analytical methods for some
specific concerns.
Who should Attend:
Powerplant engineers, GE/CFM Field Service Engineers.
5/2004 Aero Engine Maintenance Training Center 17
Course Policies
1, Environment, Health and Safety--- Student should pay extraordinary attention during hands-on training,
student number of each class are limited to 12 , all students are covered by civil liability insurance for activities
inside the AEMTC building and on AEMTC bus. All potential violation of EHS policy should be reported and
corrected.
2, AEMTC Building is smoking free---Smoking is not allowed inside the building and on the AEMTC bus.
3, Test Results are available upon request--- after test, instructors will review each of the questions and give
correct answers, to make sure students understand correctly.
4, Attendance and Lateness---Absence from class must be approved by instructor in advance and no certificate
is guaranteed to student for non-approved absence.

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AEMTC Training Courses Syllabus

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